Handle Gusseted Bags Market Size and Share Forecast Outlook for 2025 to 2035
Steady growth within the handle gusseted bags market is propelled by increasing demand within food packaging, retail, and industrial applications. Market segmentation is based on production capacity and market share, categorizing companies into three tiers.
Leading players such as Mondi Group, Amcor, and Novolex hold 39% of the market, leveraging advanced material technologies, strong global distribution networks, and sustainability-focused innovations.
Tier 2 players, including Berry Global, ProAmpac, and WestRock, control 30% of the market, serving mid-sized retail chains and food service providers with cost-effective and customizable handle gusseted bag solutions. Tier 3 players comprise the remaining 31%, including regional and niche manufacturers specializing in biodegradable and high-strength gusseted bags.
Vendor Performance Overview in the Handle Gusseted Bags Manufacturing Sector
Global Market Share by Key Players (2025)
| Category |
Market Share (%) |
| Top 3 (Mondi Group, Amcor, Novolex) |
19% |
| Rest of Top 5 (Berry Global, ProAmpac) |
13% |
| Next 5 of Top 10 (WestRock, Smurfit Kappa, Sealed Air, Printpack, Sonoco) |
7% |
Market Concentration Outlook for 2025 by Handle Type and End Use Format
Handle Gusseted Bags Market by Bag Type, Material Composition, Closure Type, End Use, and Region
Targeted End-User Industries
The handle gusseted bags market caters to a number of industries such as
- Retail & E-Commerce: It is used by grocery stores, apparel brands, and online retailers for packaging solutions.
- Food Packaging: Quite common in bakery, deli, and frozen food applications to assure toughness and user-friendliness.
- Industrial & Heavy-Duty Packaging: Strong gusseted bags for bulk and heavy product transport.
- Sustainable & Eco-Friendly Packaging: Biodegradable and recyclable gusseted bags in keeping with the sustainability objectives.
- Healthcare & Pharmaceuticals: Tamper-proof packaging solutions for medical and healthcare products.
Vendor-Focused Product Categories
Companies are innovating in
- Recyclable Handle Gusseted Bags: Sustainable solutions for retail and food applications.
- High-Durability Gusseted Bags: Designed for industrial and heavy-duty applications.
- Biodegradable Paper-Based Gusseted Bags: Environment-friendly alternatives for conscious consumers.
- Custom-Printed Gusseted Bags: Branding solutions for retail and food service chains.
- Multi-Layer Barrier Bags: Advanced protection for perishable and pharmaceutical products.
Key Contributors Who Shaped the Handle Gusseted Bags Market in 2024–2025
Manufacturers remain committed to investments in automation, AI-driven quality checks, and innovative material technology. Advanced and eco-friendly handle gusseted bag solutions will be driven forward by strategic partnerships and R&D initiatives. They are also assessing plant-based coatings to further increase biodegradability. A tremendous investment in recyclable and reusable packaging technologies is setting the future of the industry.
Year-on-Year Leaders
- Mondi Group: Expanded production of sustainable and recyclable gusseted bag solutions. Increased investments in innovative water-based coatings to enhance durability.
- Amcor: Introduced a new range of biodegradable gusseted bags for retail packaging. It also strengthened its partnerships with the major retail brands to expand its market reach.
- Novolex: Focused on high-performance, moisture-resistant handle gusseted bags. Implemented AI-driven quality control measures to improve manufacturing efficiency.
- Berry Global: Improved production efficiency and introduced premium, lightweight gusseted bags. Developed customized solutions for bakery and grocery industries.
- ProAmpac: Developed advanced barrier coatings for extended freshness in food packaging applications. Increased focus on recyclable and compostable alternatives to meet regulatory requirements.
Strategic Recommendations for Technology Providers and Flexible Packaging Suppliers
- Sustainability Trends: Develop recyclable, biodegradable, and compostable gusseted bags. Focus on reducing carbon footprints through energy-efficient manufacturing.
- Automation & Efficiency: Implement AI-driven quality control for enhanced production accuracy. Integrate IoT solutions for real-time monitoring and process optimization.
- Customization & Scalability: Provide modular solutions for retail and food-grade applications. Expand digital printing capabilities for branded gusseted bags.
- Regional Growth Dynamics: Demand in North America and Asia-Pacific, whereas Europe is more concerned with compliance with regulations and sustainability. Market influences within the Latin American and African regions are experiencing an increasing adoption of gusseted bags.
Tier-Wise Vendor Classification in the Handle Gusseted Bags Market (2025)
| Tier Type |
Example of Key Players |
| Tier 1 |
Mondi Group, Amcor, Novolex |
| Tier 2 |
Berry Global, ProAmpac, WestRock |
| Tier 3 |
Smurfit Kappa, Sealed Air, Printpack, Sonoco |
Key Company Initiatives Focused on Lightweighting, Reinforced Strength, and Design Innovation
| Manufacturer |
Latest Developments |
| Mondi Group |
In March 2024, launched recyclable handle gusseted bag solutions. |
| Amcor |
In August 2023, introduced biodegradable gusseted bags for retail. |
| Novolex |
In May 2024, expanded production of moisture-resistant gusseted bags. |
| Berry Global |
In Nov 2023, developed lightweight, premium gusseted bag solutions. |
| ProAmpac |
In Feb 2024, invested in advanced coatings for extended freshness. |
| WestRock |
In Jan 2024, expanded its portfolio with high-performance bags. |
| Smurfit Kappa |
In April 2024, introduced sustainable gusseted bags for bakery use. |
| Sealed Air |
In June 2024, developed customized solutions for premium food packaging. |
Vendor Insights into Capacity Expansion, Regional Reach, and Format Customization
- Mondi Group leads in sustainable handle gusseted bag innovations. It continues to expand its research in water-based coatings to reduce environmental impact.
- Amcor pioneers biodegradable handle gusseted solutions. The company is also focusing on increasing production capacity to meet growing global demand.
- Novolex specializes in moisture-resistant and food-safe gusseted bags. Recent developments include investments in high-performance coatings for enhanced durability.
- Berry Global focuses on lightweight and efficient gusseted bag solutions for food packaging. The firm is integrating automation technologies to improve production efficiency.
- ProAmpac advances in specialty coatings for improved grease and moisture resistance. Its latest initiative includes launching recyclable food-grade packaging solutions.
- West Rock enhances its portfolio with advanced gusseted solutions. It is actively working on developing recyclable gusseted materials for high-demand retail applications.
- Smurfit Kappa emphasizes sustainable gusseted bags for bakery and food service industries. The company has expanded partnerships with major fast-food chains for tailored solutions.
- Sealed Air focuses on premium and customizable gusseted bags. It has recently invested in cutting-edge coating technologies for superior strength and resistance.
Future Roadmap for Handle Gusseted Bags with Focus on Retail-Ready Formats and Sustainability
The handle gusseted bags industry is likely to evolve based on sustainability trends, AI-driven manufacturing, and innovative coatings. Smart packaging features such as RFID and QR-enabled bags will add traceability and authenticity. Blockchain technology will be used to improve supply chain management, while closed-loop recycling will encourage waste reduction. Biodegradable and reusable gusseted bags will gain more adoption with the advancement of global sustainability.
