The large synchronous motor market is estimated to grow at a constant rate, with an estimated size of USD 7.46 billion in 2025 and is expected to reach USD 12.7 billion in 2035, growing at a CAGR of 5.5%. The growth is being driven by some of the changes, such as augmented demand in heavy industries, power generation, and process automation.
Large synchronous motors are high-performance, high-efficiency motors generally rated over 1,000 kW. They find applications in high-torque, constant-speed drives in industries such as mining, cement, steel, oil & gas, and pulp & paper, where stable operation, low power factor, and high performance are essential.
A key impetus is increasing emphasis on energy-efficient equipment. Synchronous motors have higher efficiency than induction motors, especially under high loads. Their built-in power factor correction also saves energy and capital expenditure on infrastructure, which makes them attractive for utility and heavy industrial applications. In power generation and water treatment plants, synchronous large motors drive pumps, compressors, fans, and mills. Their robustness and ability to withstand huge dynamic loads make them well-suited for high-reliability, continuous-duty applications in infrastructure-critical facilities.
Technology like motor control and digital integration, including smart sensors, VFD compatibility, and condition monitoring, is enhancing diagnostics and motor performance. This improves the reduction of downtime, increases equipment life, and allows for predictive maintenance strategies in automated plants. The up-front cost is high, installation is complex, and there is a need for close synchronization with the power grid. These issues can restrict adoption in cost-sensitive markets, though total lifecycle savings typically level out initial expenditure over time.
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The large synchronous motor industry is seeing tremendous growth fueled by some of the crucial factors, such as growing demand from diverse industries like oil and gas, mining, and power generation. This growth is caused by factors such as the growing necessity for energy-efficient systems, technological improvements in motors, and the spread of applications in developing markets.
Industrial and commercial customers, including sectors like oil and gas, metal and mining, paper and pulp, chemicals and petrochemicals, and automotive, appreciate cost-effective and reliable motor solutions that deliver the optimum performance in various applications. They seek products that are extremely efficient, environmentally compliant, and can be tailored to suit specific operating needs.
Distributors emphasize having a stable supply line to meet the demands of industrial and commercial clients. They focus on supplying a large number of products for different uses while ensuring timely delivery and competitive pricing. Regulatory bodies require compliance with environmental and safety standards, encouraging the implementation of green and sustainable motor solutions. They have a great impact on the industry due to the rules that promote the use of green technology and reduce the environmental footprint of industrial activity.
Between 2020 and 2024, the market for synchronous motors saw steady growth, primarily fueled by the oil and gas, water treatment, steel production, and mining industries. All this while, companies sought energy-efficient and dependable motors as they aimed to enhance their energy management policies. The industry was experiencing increased demand for power factor-corrected and load-stable motors.
Industry markets also started with advanced automation solutions, but there was adoption of smart technologies such as IoT and predictive maintenance at the initial level. Regional development took place in established markets, focusing on the replacement and refurbishing of the infrastructure in place.
A glimpse of 2025 to 2035, and the market shall be set to experience unprecedented expansion, thanks to smart technology advances and sustainability. Real-time analytics, condition monitoring, predictive maintenance, and energy optimization functions through IoT-driven motors will be on the driver's side of trends.
The push against carbon footprint emissions and being eco-friendly shall also drive immense demands for energy-saving motors. Emerging markets in Africa and Asia will experience significant growth with governments investing in infrastructure, and the usage of the motors will experience large-scale adoption.
A Comparative Market Shift Analysis (2020 to 2024 vs. 2025 to 2035)
| 2020 to 2024 | 2025 to 2035 |
|---|---|
| Industrial automation and the requirement for energy-efficient solutions. | High focus on sustainability and incorporation of smart technology. |
| Limited use of digital technologies, with a focus on reliability. | IoT , AI, and real-time energy management are witnessing rapid adoption. |
| Cost-effectiveness, stability, and operating performance. | Efficiency, sustainability, and reduced environmental footprint. |
| Growth in oversaturated industrial markets such as North America and Europe. | More focus is placed on emerging economies, especially Asia and Africa. |
| Initial steps towards energy efficiency. | Great emphasis on eco-friendly motor technologies and green technologies. |
The industry plays a vital role in high-power industrial applications like power generation, mining, water treatment, and shipping propulsion. It is subject to various major risks that can affect its growth pattern. Among the major challenges is the cost of manufacturing, installation, and maintenance of huge synchronous motors. Though appreciated for efficiency and power factor correction, the motors need huge initial investment and specialized human resources to install properly, calibrate, and service over a long period.
This cost hurdle could discourage small-to-mid-level industrial players, particularly in emerging economies, from implementing such systems. Additionally, the sophistication of synchronous motor systems-especially in applications with precision torque and speed control needs-can lead to operational inefficiencies if not properly configured.
The industry is also exposed to variations in raw material supply, particularly high-grade electrical steel, copper windings, and rare earth magnets, which are applied in advanced rotor designs. Disruptions to the global supply chain, trade restrictions, logistical issues, and geopolitical pressures will cause interference with production schedules and rising costs.
The factory manufacturers will have to embrace smart monitoring systems and IoT connectivity to respond to demands in line with Industry 4.0 sooner or later, thus widening the Research and Development and cybersecurity requirements.
| Countries | CAGR (2025 to 2035) |
|---|---|
| USA | 5.2% |
| UK | 4.8% |
| France | 4.9% |
| Germany | 5.3% |
| Italy | 5.0% |
| South Korea | 5.8% |
| Japan | 5.1% |
| China | 6.9% |
| Australia - NZ | 4.6% |
The USA will expand at 5.2% CAGR during the period of study. Increasing investments towards improving industrial infrastructure and power generation plants are driving synchronous motor demand for high capacity. High efficiency and power factor correction capability make these motors widely used in drives like oil and gas, mining, pulp and paper, and water treatment plants all over the country.
Rising energy costs and strict regulatory conditions are prompting efficiency upgrades and the replacement of old induction motors with energy-efficient synchronous counterparts. The push for electrification in industrial and utility usage, like carbon capture machinery and advanced HVAC facilities, also contributes to demand. With USA makers prioritizing uptime, productivity, and digital connectivity, big synchronous motors with IoT-driven diagnostics and condition monitoring are on the increase. This trend is supported by federal incentives for industrial electrification and sustainable development, creating long-term industry potential.
The UK is expected to grow at 4.8% CAGR during the study period. The use of large synchronous motors in the UK is primarily based on the need for high-performance electrical equipment in renewable energy plants, waste treatment plants, and heavy industry. These motors are valued for their energy efficiency, power density, and ability to deliver constant speed under varying loads.
As the UK heads for net-zero emissions and phasing out of fossil fuels, industries are looking towards more efficient equipment, such as synchronous motor technology. The growing uptake of electric drives in the wind, cement production, and large water management schemes is behind moderate but steady growth. Economic uncertainty, barring a clear policy focus on decarbonizing industry and supporting local generation, ensures sustained demand for large synchronous motors as part of overall electrification strategies.
France is projected to grow at 4.9% CAGR during the forecast period. Demand for synchronous motors with big sizes in France is correlated with the country's robust power generation and process manufacturing industries. Such motors play a vital role in applications where high torque, high-speed control, and efficiency are required, such as compressors, pumps, and grinding mills.
Public policy subsidies for energy transition strategies and industrial upgrading are encouraging the adoption of efficient electric drives. France's focus on the electrification of industrial processes, especially metallurgy, chemical production, and wastewater treatment, is underpinning the industry. Synchronous motors are likewise being more widely paired with variable speed drives and digital control platforms, in alignment with the national focus on Industry 4.0. Additional installation of smart grids and power quality improvements are projected to fortify marketplace opportunities for synchronous motor solutions further.
Germany is expected to grow at 5.3% CAGR during the study period. As a leading industrial automation and engineering center, Germany has a mature and technological industry for high-power synchronous motors. The country's infrastructure has these motors as an integral part of continuous-duty applications for heavy machinery, chemical processing facilities, and renewable energy facilities.
National industrial and energy plans for Germany concentrate on operational effectiveness, environmental control, and digitalization. Synchronous motors, being reliable and of high performance, are more and more applied where precise speed control and load capability are required.
The drive toward decarbonized industrial plants and high-efficiency drives continues to force the upgrading of synchronous motors from common platforms. Integration with condition monitoring systems and predictive maintenance analytics enhances their popularity in super-automated plants. Electrification, energy efficiency, and industrial resilience promote the long-term development of this industry.
Italy is expected to grow at 5.0% CAGR during the study period. The industry is increasing due to rising demand from sectors such as power generation, metalworking, and industrial automation. These motors are favored in heavy-duty applications where efficiency and speed reliability are critical to productivity.
Italy's focus on upgrading its industrial base, coupled with initiatives to comply with EU efficiency directives, is driving the replacement of conventional motor technologies with synchronous ones. In addition, the country's investments in renewable energy integration and smart infrastructure initiatives create new opportunities for mass-market electric drives.
Italian producers are adopting synchronous motors on a large scale because they have low operational expenses, require fewer maintenance operations, and can be operated under continuous-duty cycles in manufacturing plants and utilities. Backed by a combination of industrial policy support and shifting norms of production, Italy remains a stable source of local demand.
South Korea is expected to grow at 5.8% CAGR during the study period. Industrial development in shipbuilding, electronics, and advanced materials in South Korea is creating a strong demand for large synchronous motors. These motors are widely used in compressors, fans, pumps, and blowers used in high-impact manufacturing and utility systems. With the increasing use of smart factories and high-efficiency electric systems, the application of digitally controlled synchronous motors is becoming increasingly popular.
South Korea's overall energy plan aims at reducing greenhouse gas emissions and raising energy productivity, further propelling demand for low-loss electric drives. To boot, development in the clean energy infrastructure and the electric vehicle supply chain adds new industrial uses where synchronous motors can deliver high-speed accuracy and torque. Continued investment in energy-saving technologies and automatic control systems positions South Korea at the forefront of the industry.
Japan is expected to post a 5.1% CAGR during the forecast period. Japan's high-technology manufacturing and energy-intensive industries increasingly rely on large synchronous motors for high-efficiency, continuous operation uses. These motors are used intensively in steel plants, petrochemical plants, and large HVAC and water facilities. With Japan's goal of carbon neutrality and energy-efficient industrialization, high-performance and durable electric motors are in growing demand. Government policies promoting energy savings and replacement of plant equipment are key industry drivers.
Japanese manufacturers are also bringing synchronous motors into digital control systems for enhanced process stability and preventive maintenance. Based on the national emphasis on dependability, security, and process precision, synchronous motors remain a cornerstone in industrial applications requiring maximum performance under changing conditions.
China is anticipated to expand at 6.9% CAGR during the study period. China's rapid industrialization, coupled with government-backed infrastructure and clean energy programs, is fueling demand for large synchronous motors. Large synchronous motors are mostly employed in coal-fired and hydroelectric plants, mines, cement industries, and rail transport, where torque and energy efficiency are of utmost importance.
The government's focus on industrial energy efficiency and pollution has witnessed high-performance electric motor systems deeply invested. Large-size synchronous motors are increasingly taking over inefficient, aging systems in pursuit of energy conservation and automation. China's sudden transition towards green production and intelligent grid technology presents synchronous motor producers with ample opportunities. Low-cost manufacturing and local technological advancements further support China's dominance.
The Australia-NZ region is expected to register a growth rate of 4.6% CAGR during the study period. The region is primarily driven by resource-based sectors such as power, water treatment, and mining. These motors are used in heavy-duty pumping, conveyor systems, and ventilation processes requiring high efficiency and constant-speed operation.
With increased emphasis on operational reliability and energy saving, local industries are turning to synchronous motors for mission-critical applications. The expansion of renewable energy plans and the modernization of industrial infrastructure are also driving demand for renewable energy.
Although the industry size is limited, the increasing adoption of automation and digital controls is broadening the use of smart motor systems. Incentives on the policy front for efficient use of energy and infrastructure upgradation provide a platform for continued, albeit modest, growth in synchronous motor adoption in the region.
The large synchronous motors ranging between 25 to 40 MW account for a revenue share of 34.9%, and motors ranging between 40 to 60 MW account for a 34.8% share.
25-40 MW motors have applications in oil, gas, chemicals, and mining. They have very high low-speed torque characteristics and constant-speed motors with respect to load changes. Therefore, they are apt for critical operations like gas compression and pumping works.
An example would be the SM150 motor series by Siemens, which falls under this category and is common in upstream and midstream oil and gas applications. The motors are known for their sturdiness and energy-saving features, which would, in turn, contribute to operational cost reduction at places otherwise called refineries and pipeline systems.
High-load power generation, marine propulsion, and a few large rolling mills are effectively covered by the 40-60 MW synchronous motors. For example, Toshiba makes large synchronous motors that are used in thermal and hydroelectric power plants, which have advantages such as power factor correction and improvement in voltage stability. Hyundai Electric also supplies heavy-duty synchronous motors to the requirements of heavy industries such as steel manufacturing and shipbuilding in Southeast Asian and Middle Eastern countries.
Companies like ABB also manufacture synchronous motors fitted with advanced digital controls for extensive industrial applications. These machines have been used to ensure retention of speed during grinding and mixing stages for energy efficiency and reduced wear and tear in almost all cases in cement plants. GE's large motors are very widely used with mining equipment to optimize power output for critical operations that take place in remote locations, thus improving efficiency and reducing downtime.
The large synchronous motor industry is divided into two major application segments: compressors, with 42% of the share, and conveyor belts, with 40% of the share. Both applications are critical to high-demand industries that put reliability, efficiency, and continuous power supply over everything else.
Compressors are indispensable for oil and gas, petrochemical, and refrigeration industries, where large-scale compression systems must be maintained for operational viability. Thus, large synchronous motors are favored in compressor applications because they provide constant speed, high torque, and stability at varying load conditions.
ABB's high-efficiency synchronous motors are commonly used in large gas compressors. They produce a very high amount of energy savings and reduced operating costs. Substantial economic payoffs are associated with the high integrity of motor performance in a key application like natural gas extraction, in which a speed change could mean downtime costs.
Various conveyor belt systems, which cut across industries such as mining, cement, and logistics, are in need of large motors for the transportation of heavy loads and continuous applications over long distances. These motors ensure smooth material handling, which is one of the productivity prerequisites.
Siemens has designed its 1LE1 series motors specifically for applications on large conveyor systems where low maintenance requirements and high efficiency are key features, coupled with a solid performance under the widespread extreme working conditions typical of mining operations or heavy industries.
By contrast, General Electric specifically supplies the motors for such material-handling conveyor systems, providing bulk transport of goods with just the right speed and energy consumption. They offer improved operational performance for industries while at the same time ensuring reliable and safe conditions on production lines.
The large synchronous motors industry has continued to be dominated by engineering majors like ABB, Siemens, Toshiba, and General Electric, who advance their sales with industrial digitization and advanced drive technologies. In early 2025, ABB would roll out an upgraded line of high-efficiency synchronous motors with integrated smart sensors developed for predictive maintenance, thereby reinforcing its leadership in industrial automation.
Siemens AG has extended its modular synchronous motor system into the high-exigency areas of mining and cement through its Digital Industries division. Recently, TMEIC landed a series of big contracts across Asia-Pacific for high-capacity synchronous motors for use in thermal power plants and steel making.
General Electric made significant advancements in marine propulsion and large-scale manufacturing, focusing on power-dense synchronous motor variants designed for grid applications. In response to growing energy demands, Hyundai Electric launched locally assembled systems in strategically chosen countries across Latin America and Eastern Europe to enhance their competitive pricing advantage.
The companies will also support the European growth of specialized solutions in hydroelectric and metallurgy operations with VEM Group and Nidec Corporation, respectively. Rockwell Automation and Emerson Electric would be smart motor control systems, linking synchronous motors with IIoT-enabled platforms for performance monitoring and optimization in real time.
Market Share Analysis by Company
| Company Name | Market Share (%) |
|---|---|
| ABB | 18 - 22% |
| Siemens AG | 15 - 19% |
| Toshiba Mitsubishi-Electric Industrial Systems Corporation | 13 - 16% |
| General Electric | 10 - 14% |
| Hyundai Electric & Energy Systems Co., Ltd | 7 - 10% |
| Other Players | 22 - 30% |
| Company Name | Offerings & Activities |
|---|---|
| ABB | Released smart-sensor-enabled synchronous motors with predictive analytics. |
| Siemens AG | Expanded high-efficiency synchronous motors for energy-intensive manufacturing sectors. |
| TMEIC | Won large-scale supply contracts in Asia-Pacific for thermal and metallurgical industries. |
| General Electric | Developed power-dense synchronous motors for marine as well as grid-scale energy applications. |
| Hyundai Electric | Localized production in new export regions to strengthen cost competitiveness. |
Key Company Insights
ABB (18-22%)
Maintains global leadership through technological innovation in motor efficiency and digital integration, with strong deployment in oil & gas, mining, and heavy industries.
Siemens AG (15-19%)
It leverages its global industrial ecosystem to offer modular, high-performance synchronous motors integrated with Siemens' automation infrastructure.
TMEIC (13-16%)
Continues to secure strategic contracts in Asia-Pacific, offering tailored solutions for process industries and large-capacity motors in thermal applications.
General Electric (10-14%)
Focuses on marine and industrial-scale motors, with innovations aimed at enhanced power density and system reliability for legacy grid transitions.
Hyundai Electric (7-10%)
Expanding internationally with emphasis on regional manufacturing hubs and competitive pricing to penetrate growing industries in Eastern Europe and Latin America.
Other Key Players
The industry valuation is estimated to reach USD 7.46 billion by 2025.
The industry is projected to grow to USD 12.7 billion by 2035
China is expected to grow at a rate of 6.9%, supported by rapid industrialization and advancements in manufacturing technologies.
By application, compressors dominate the industry by accounting for 42% of the industry share.
Key players in this industry include ABB, Siemens AG, Toshiba Mitsubishi-Electric Industrial Systems Corporation (TMEIC), General Electric, Hyundai Electric & Energy Systems Co., Ltd, Toshiba Corporation, VEM Group, Nidec Corporation, Emerson Electric, and Rockwell Automation.
The segmentation is into 25 to 40 MW, 40 to 60 MW, and 60 to 80 MW.
The segmentation is into Compressors, Pumps, Fans, Extruders, Mixers, Conveyor Belts, and Others.
The segmentation is into Oil & Gas, Metal & Mining, Paper & Pulp, Chemicals & Petrochemicals, Automotive, and Others.
The segmentation is into North America, Latin America, Europe, Asia Pacific, and Middle East & Africa (MEA).
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Large Synchronous Motor Market
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