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Motion Controllers Market

Market Insights on Motion Controllers covering sales outlook, demand forecast & up-to-date key trends

Motion Controllers Market by System Type, Axis Type, Axis Type, End-use Industry & Region | Forecast 2023 to 2033

Motion Controllers Market Outlook (2023 to 2033)

As per Future Market Insights, the motion controllers market is anticipated to attain a value pool of US$ 16 billion by 2023-end. Global demand for motion controllers is expected to rise at a CAGR of 5.4% to US$ 27 billion in 2033.

Data Points

Key Statistics

Expected Market Value in 2023

US$ 16 billion

Projected Market Value in 2033

US$ 27 billion

Growth Rate (2023 to 2033)

5.4% CAGR

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Prominent Growth Drivers

  • Increasing Adoption of Automation and Robotics: The increasing trend of automation and robotics in various industries is a significant driver for the motion controller market. Motion controllers are essential components in robotic and automation systems, providing precise control over the movement of machinery and equipment. As industries continue to adopt advanced technologies to automate their processes, the demand for motion controllers is expected to grow. The need for advanced motion controllers that can handle complex high-precision and automated tasks for greater control is also driving innovation and development in the motion controller market. Thus, the trend towards increasing automation and robotics in various industries is a key driver of growth for the motion controller market.
  • Advancements in Motion Control Technologies: Advancements in motion control technologies such as machine vision, artificial intelligence, and sensor technologies are driving the growth of the motion controllers market. These advancements enable motion controllers to operate with greater accuracy, speed, and flexibility, leading to improved performance and functionality.
  • Growth of the Gaming Industry: The adoption of motion controllers in the gaming industry is increasing, where they are used in virtual reality (VR) and augmented reality (AR) applications. The increasing demand for VR and AR applications is driving the growth of the motion controllers market in the gaming industry.

Key Opportunities

  • Growing demand for motion controllers in the healthcare industry: Motion controllers are increasingly being used in medical equipment such as surgical robots, prosthetic limbs, and rehabilitation devices. With the aging population and growing healthcare infrastructure, the demand for medical equipment is expected to increase, creating new opportunities for motion controller manufacturers.
  • Expansion of the aerospace industry: The aerospace industry is a significant utilizer of motion controllers, where they are used in various applications such as aircraft engines, control surfaces, and landing gear. With the growing demand for air travel and the increase in aircraft production, the aerospace industry is expected to expand, creating new opportunities for motion controller manufacturers.
  • Adoption of advanced sensor technologies: The adoption of advanced sensor technologies, such as encoders, accelerometers, and gyroscopes, is driving the growth of the motion controllers market. These sensors provide accurate and reliable feedback to motion controllers, enabling them to operate with greater precision and control.
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Expected Trends

  • Integration of advanced technologies: Motion controllers are increasingly being integrated with advanced technologies such as machine vision, artificial intelligence, and sensor technologies. This integration enables motion controllers to provide greater accuracy, speed, and flexibility in controlling the movement of machinery and robots.
  • Increasing adoption of servo motors: The increasing adoption of servo motors is a growing trend in industries that require high-precision motion control. Servo motors offer better accuracy, speed, and torque than traditional motors, making them ideal for use in robotics, automation, and CNC machines. The increasing demand for high-performance motion control in industries such as automotive, aerospace, and manufacturing is driving the growth of the servo motor market. The adoption of servo motors is also being fuelled by advancements in technology, such as the integration of sensors and the development of more efficient and compact designs.
  • Growing demand for modular and compact motion controllers: There is a growing demand for modular and compact motion controllers that can be easily integrated into different systems and applications. These controllers offer greater flexibility, ease of use, and cost-effectiveness compared to traditional motion controllers, leading to increased adoption in various industries.

Demand for Motion Controllers will witness steady recovery in short-term, with optimistic growth outlook in the long-run. The digital transformation of industrial landscape means that there are favorable growth prospects for the market in the forecast period.

What is Driving Demand for Motion Controllers?

A motion controller, which acts as the brain of the motion control system, calculates each commanded move trajectory. It provides better machine capabilities, lower cycle times, and distributed automation solutions, making it an excellent choice for multi-axis machines that require high product quality and reproducible machine behavior.

This technology is employed in the majority of industrial applications as a sub-field of automation. New applications like 3D printing will use motion control to accurately integrate multiple axes for generating three-dimensional goods based on computer-aided design models as part of industry 4.0. When a large number of IIoT-enabled motion control devices can interact, efficiency can skyrocket. To compensate for short-term inefficiencies on a manufacturing line, control software can modify the throughput speed of groups of controllers.

Other applications include packaging and printing, where a flexible program feature on a motion control system aids in the palletizing process. In industrial robotics, the market will expand with rapid adoption of controlling motion using the gathered data and feedback, to allow robots to move with accuracy, precision, and repeatability.

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Developments in Motors will Augment Sales of Motion Controllers

Stepper motors, permanent-magnet synchronous motors (PMSMs), brushless motors, and direct-drive motors, including torque motors, will all witness major advances in 2020. The increased use of PMSMs, or synchronous ac motors, is perhaps one of the most visible advancements.

Brushless ac motors (also known as PMACs) are now widely utilized in a number of applications, including hoists and cranes, conveyors, printing, and packaging, as well as vehicle hub drives like those used in automated guided vehicles.

USA and Canada Market Outlook

According to the World Economic Forum, GDP in the country of USA dropped 5% in Q1 2020 and around 33% in Q2 2020 alone. End-users from various industries faced numerous challenges to balance customer demands, meet performance standards and achieve desired profits, yet the motion control industry has fared far better, as compared to other industries in the country.

In USA, the end-users have embraced digital technologies to run and improve their processes. Technologies such as the Industrial internet of things, edge computing, and 5G communication are effectively using motion control techniques. IIOT has prevented unscheduled downtime and minimized the costs of operation.

Predictive maintenance data from sensors and smart components identified issues before system breakdown. According to the US Department of Energy, the average savings for a predictive maintenance program led to savings and increase in 25% production and 30% reduction in maintenance costs.

With that, manufacturers like Moog Inc., are developing controllers with IP67 protection and high shock and vibration resistance, for multi-axis functionality. Concerns for protection ratings in USA are seen on a higher rise.

Europe Demand Outlook for Motion Controllers

In Europe, the market is expected to recover backed by regional developments and activity in industrial sector. Many top automation players are using software platforms to make their controllers effectively programmable. They are aiming to serve the market for industrial equipment makers in Europe. Close proximity to European component manufacturers and service providers is playing pivotal role in the market development.

In Europe, a key observable trend is in the rise of partnerships in the past few years. In 2018, Delta announced partnership with 3S-Smart Software Solution GmbH, a member of the CODESYS Group and creator of the market-leading IEC 61131-3 industrial software CODESYS.

Delta wants to make its future motion control devices programmable using CODESYS as part of the aforementioned cooperation, which will allow clients in EMEA (Europe, Middle East, and Africa) and Asia to simplify the adoption of Delta's industrial automation hardware in their operations.

Who are the Key Manufacturers and Suppliers of Motion Controllers?

Some of the leading manufacturers and suppliers include

  • Mitsubishi Electric Corporation
  • Moog Inc
  • Autonics Corporation
  • Omron Corporation
  • ESA S.p.a
  • Siemens AG
  • Emerson SA
  • AMK Group
  • Bonfiglioli
  • Delta Group
  • Nidec Motor Corporation
  • Bosch Rexroth AG
  • Faulhaber Group
  • Schneider Electric

The suppliers aim to provide systems to support the development of flexible and modular machines for industry-specific requirements. The functions of the system are enclosed in individual modules and the autonomous modules are exchangeable. They can also be independently tested.

The companies are also focusing to replace more motion on a machine with servo modules. For instance, AMK Group has developed AMK Multiservo which combines up to 4 servo axes and the power supply into a single module, enabling savings in cost and space.

The report is a compilation of first-hand information, qualitative and quantitative assessment by industry analysts, inputs from industry experts and industry participants across the value chain. The report provides in-depth analysis of parent market trends, macro-economic indicators and governing factors along with market attractiveness as per segments.

The report also maps the qualitative impact of various market factors on market segments and geographies.

Key Segments of Motion Controllers Market

By System Type:

  • Closed Loop Control
  • Open Loop Control

By Axis Type:

  • Single Axis
  • Multi Axis

By Motion Type:

  • Linear Motion Positioning
  • Rotary Motion Positioning

By End-use Industry:

  • Industrial Robotics
  • Packaging & Printing
  • Machine Automation
  • Automotive
  • Other Industrial

By Region:

  • North America
    • USA
    • Canada
  • Latin America
    • Brazil
    • Mexico
    • Rest of Latin America
  • Europe
    • Germany
    • Italy
    • France
    • United Kingdom
    • Spain
    • Russia
    • Rest of Europe
  • East Asia
    • China
    • Japan
    • South Korea
  • South Asia & Pacific
    • India
    • ASEAN
    • Oceania
    • Rest of South Asia & Pacific
  • Middle East and Africa
    • GCC Countries
    • Turkey
    • Northern Africa
    • South Africa
    • Rest of MEA

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Nikhil Kaitwade
Nikhil Kaitwade
Principal Consultant
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Motion Controllers Market