The twist caps industry is valued at USD 2.8 billion in 2025. As per FMI's analysis, the industry will grow at a CAGR of 4.9% and reach USD 4.52 billion by 2035.
In 2024, the worldwide twist caps industry maintained its consistent growth trend, fuelled by demand in the food, beverage, and pharmaceutical industries. Growth drivers were increasing demand for convenience packaging and greater focus on preserving products in the food and beverage sector.
The most significant change was in the use of eco-friendly materials for twist caps, as companies moved with sustainability trends. Firms also aimed at increasing their efficiency in production and lowering costs, which enhanced industry competitiveness.
The industry saw heightened innovation in twist cap design, with producers incorporating tamper-evident and child-safe attributes to comply with regulatory requirements across different sectors. The pharmaceutical industry also saw rising interest in twist caps because of their contribution to product safety and convenience.
Looking forward to 2025 and beyond, the industry for twist caps is projected to grow even larger. With sustained demand from the beverage and food sectors and ongoing material technology improvements, the industry is poised for steady growth. Continued growth in consumer interest in premium packaging, as well as sustainability, will continue to drive the industry dynamics in future years.
| Metric | Value |
|---|---|
| Industry Size (2025E) | USD 2.8 billion |
| Industry Value (2035F) | USD 4.52 billion |
| CAGR (2025 to 2035) | 4.9% |
The twist caps industry is poised for steady growth as demand for convenience, product preservation, and eco-friendly packaging solutions continues to rise. Businesses that invest in sustainable materials and creative cap designs will reap the most benefits, especially in the food, beverage, and pharmaceutical industries. Those that are slow to embrace sustainability trends and technological innovations, however, risk competitive setbacks as consumer behaviour changes.
Sustainable Packaging Innovation
Executives need to invest in green materials and creative cap design that promotes product preservation while responding to consumers' need for sustainability. This will make their products stand out in an increasingly green-aware industry.
Technological Advancements and Automation
To remain competitive, emphasize incorporating new manufacturing technologies and automation to maximize production efficiency and minimize costs. This is in line with continuing industry shifts toward smart packaging and improves overall profitability.
Strategic Partnerships and R&D Investment
Collaborate with the major food, beverage, and pharmaceutical industry players to leverage distribution channels. Invest in R&D for cap technologies and products to anticipate future regulatory changes and consumer trends.
| Risk | Probability - Impact |
|---|---|
| Raw Material Price Fluctuations | High - Significant |
| Regulatory Changes in Packaging | Medium - Moderate |
| Supply Chain Disruptions | High - High |
| Priority | Immediate Action |
|---|---|
| Sustainability Initiatives | Run feasibility on sustainable packaging materials. |
| Innovation in Cap Designs | Initiate R&D into smart and tamper-evident cap technologies. |
| Cost Optimization | Launch cost-reduction pilot for cap production efficiency |
To stay ahead of the competition and changing industry needs, the client must invest in sustainable packaging and state-of-the-art cap technology. Such investment involves sourcing sustainable materials, improving cap functionality through tamper-evident and child-safe capabilities, and implementing automation to make production processes more efficient.
By aligning with consumer demands for convenience and sustainability and capitalizing on packaging innovation, the client can distinguish their products, fortify their industry positions, and sustain long-term profitability. This intelligence has a direct bearing on the roadmap by steering attention toward sustainability and efficiency as the main pillars of growth going forward.
| Country | Impact of Policies & Regulations |
|---|---|
| U nited States | Strict packaging laws, including California's Proposition 65, affect packaging material and design. Food companies have to adhere to FDA standards for food packaging. Mandatory Certifications: The FDA requires certification for food-grade packaging. |
| U nited Kingdom | Packaging laws post-Brexit focus on recyclability and sustainability. Companies must comply with the Packaging Waste Regulations. Mandatory Certifications: UKCA (UK Conformity Assessed) marking on the packaging. |
| France | France's environmental law is strict, and it also has an anti-waste legislation that requires the use of reusable packages. Eco- Emballages waste management certifications are mandatory. |
| Germany | The VerpackG (Packaging Act) highly regulates Germany's packaging based on recycling and environmental considerations. Mandatory Certifications: Dual System certifications (Green dots for recyclability). |
| Italy | Italy adopts EU regulations for packaging waste, emphasizing recycling and the reduction of single-use plastic. Mandatory Certifications: EPR (Extended Producer Responsibility) for packaging compliance. |
| South Korea | South Korea has very strict legislation governing packaging waste; products have to be compliant with recycling requirements for packaging. Mandatory Certifications: The products must comply with Korea's Eco-Label certification for environmental sustainability. |
| Japan | Japan's Packaging Recycling Law mandates that manufacturers recycle packaging. A labeling law exists in Japan, specifically for food packaging. Mandatory Certifications: The Japanese Eco Mark requires green packaging certification. |
| China | China's strict laws for managing packaging waste have pushed firms to abide by recycling regulations with a prime focus on minimizing the use of plastics. China's Green Label is a mandatory certification for eco-friendly products. |
| Australia-NZ | Australia and New Zealand emphasize minimizing packaging waste through the Australian Packaging Covenant and the NZ Product Stewardship Scheme. The Australasian Recycling Label (ARL) is a mandatory certification for recyclable packaging. |
| India | India's Plastic Waste Management Rules aim to reduce single-use plastics and promote the use of green packaging material. The rules mandate BIS (Bureau of Indian Standards) certification for food-grade packaging. |
During the period 2025 to 2035, the plastic material segment will be the most lucrative, spearheaded by its widespread use in food, beverage, and pharmaceutical industries due to its lightweight, low price, and versatility. As technology for recycling plastic advances and pressure from environmental issues based on sustainability grows, the plastic material segment is projected to grow at a CAGR of 5.5% during 2025 to 2035, ahead of other material segments.
Furthermore, increased consumer demand for recyclable and eco-friendly packaging is spurring the utilization of sustainable plastic solutions. Plastic offers manufacturers the ability to exercise design flexibility, which is suited to different packaging needs like food safety and the packaging of pharmaceuticals.
During 2025 to 2035, the most lucrative segment will be the 30-45 mm-diameter segment because of strong demand for food and beverage packaging. The 30 to 45 mm diameter segment will have a CAGR of 5.0% during 2025 to 2035 and will lead the industry. This size range is ideal for packaging a variety of products, like beverages, sauces, and ready-to-eat foods, for convenient and safe packaging solutions.
With product mobility and convenience for consumers on the rise, this size range has the greatest storage and transportation benefits. It is also a favorable choice for food and beverage multinationals as a result of the flexible size in packaging.
From 2025 to 2035, the food end-use category is expected to continue being the most lucrative, owing to growing demand among consumers for packaged food products that are tamper-proof and convenient to consume. The food sector is expected to grow at a CAGR of 5.3% during the period 2025 to 2035, surpassing other end-use categories.
Growth in the global food processing industry, together with increasing demand for convenience, safety, and longer shelf life among consumers, will significantly stimulate the demand for twist caps. Demand for fresh, ready-to-consume, and preserved foods will also provide scope for innovative packaging solutions. The producers will also benefit from improved biodegradable and recyclable plastic technology, further contributing to the expansion of the segment.
In the United States, the industry for twist caps is projected to grow at a CAGR of 5.0% from 2025 to 2035. The US, boasting a highly developed packaging sector and strict regulations over packaging safety and recyclability, is one of the biggest industries in the world.
Increasing demand from consumers for eco-friendly and convenient packaging solutions, as well as the transition toward automation in packaging manufacturing, is fueling growth. Growing e-commerce and consumer goods industries, coupled with regulatory reforms, are likely to drive industry growth, especially with firms concentrating on green solutions to adhere to government policies.
In the United Kingdom, the landscape for twist caps is anticipated to grow at a CAGR of 4.7% between 2025 and 2035. Post-Brexit regulations on packaging, which force corporations to adhere to certain sustainability and recyclability levels, are affecting packaging material choice.
Increased demand for convenient, eco-friendly packing solutions is boosting the industry. Additionally, the increased waste and recycling regulations on companies will result in continued industry growth as companies based in the UK seek compliance with the Packaging Waste Regulations, as well as the consumers' wishes for environmentally sound packaging.
In France, the twist cap industry is projected to grow at a CAGR of 5.5% from 2025 to 2035. France's strict anti-waste legislation requiring the use of recyclable packaging is among the growth drivers.
Moreover, with sustainability emerging as a key area of interest for packaging innovation, the need for twist caps created from sustainable materials should see growth. France's efforts to minimize single-use plastic usage and enhance waste management infrastructure are set to contribute to the industry's development, which is in line with EU packaging waste and sustainability regulations.
The sector for twist caps in Germany is projected to grow at a 5.2% CAGR between 2025 and 2035. Germany places high emphasis on sustainability, with the waste management of packaging being a key part of the environmental regulations of the nation.
The Packaging Act (VerpackG) and focus on recyclable packaging are promoting the use of twist caps with easily recyclable materials. The manufacturing leadership of Germany and innovative packaging solutions, combined with consumers' demand for environmentally friendly packaging, make Germany one of the most profitable industries in Europe.
In Italy, the industry for twist caps is estimated to grow at a CAGR of 4.8% from 2025 to 2035. Italy, while prioritizing sustainability and recyclability, has its own set of challenges due to its diversified industrial base.
The nation's EU recycling regulation compliance and emphasis on plastic waste elimination are likely to spur growth within packaging solutions such as twist caps. Italian manufacturers are increasingly employing new, more environmentally friendly materials in packaging solutions to meet increasing local regulatory obligations as well as consumer demand for sustainable packaging solutions.
In South Korea, the landscape for twist caps will grow at a CAGR of 4.3% between 2025 and 2035. There is a strong focus on technology and innovation in the country, and packaging solutions are becoming more sophisticated with automation and green materials. Although there are strict regulations in South Korea concerning packaging waste, there is also a promotion of innovation in packaging technologies.
The industry will be on the rise as demand for eco-friendly packaging solutions grows, especially in the consumer goods and beverage industries. The packaging solutions will have to conform to government policies, with waste minimization and recyclability at the forefront.
Japan
Sales in Japan for twist caps are forecasted to grow at a CAGR of 4.0% from 2025 to 2035. Japan's industry is characterized by conservative trends towards new packaging materials and new technologies, owing to cost factors and space constraints.
Nonetheless, both packaging waste management regulatory pressure and environmental issues are increasingly prompting the use of more environmentally friendly packaging solutions. Though demand for twist caps is on the rise because they are convenient and can be recycled, Japan is still concerned with balancing innovation with affordability, especially in the food and beverage industries.
Within China, the industry for twist caps will grow at a CAGR of 6.0% between 2025 and 2035. China, as it maintains enormous manufacturing capacity, leads the global packaging industry. The increasing emphasis of the government towards environmental sustainability and waste control, especially in the form of regulations on the use of plastics and recycling, is driving industry growth.
Large production in the country and consumer appetite for packaged goods are likely to continue driving the twist caps industry growth, particularly in beverage and food packaging. Compliance and sustainability are vital growth drivers of this industry.
The twist caps industry in Australia and New Zealand is projected to grow at a CAGR of 5.0% during the period 2025 to 2035. As both nations are subject to increasing regulatory pressure on sustainable packaging and reducing waste, both countries are prioritizing environmentally friendly and recyclable packaging solutions.
The Australian Packaging Covenant and New Zealand's waste management legislation are pushing companies to use sustainable packaging materials. With the consumer turning in favor of these sustainability objectives, manufacturers will have to evolve to meet these needs, propelling industry growth further.
In India, the industry for twist caps is expected to grow at a CAGR of 5.3% during the period 2025 to 2035. India is experiencing urbanization and increased demand for packaged products, especially in the food and beverage industries. The drive by the government towards sustainability and waste minimization, coupled with growing regulatory action on packaging materials, is anticipated to drive industry growth.
India's wide industrial base, coupled with cost-conscious consumers, will propel the creation of low-cost yet sustainable packaging solutions. The industry will continue to expand as the government imposes tighter regulations on waste management and recyclability.
Many regional and international players are vying for industry share in the fragmented twist caps industry. Major companies are, however, consolidating their positions through acquisitions and innovation. Major players are competing based on price, product innovation, sustainability, and strategic alliances.
Leading players are investing in lightweight, trainable materials and intelligent packaging solutions to gain differentiation. Building a presence in emerging industries and forming partnerships with beverage and pharmaceutical companies are essential growth drivers.
In 2024, Berry Global led the global twist caps market with approximately 25% market share, propelled by its strong foothold in sustainable closures for both beverage and pharmaceutical applications. The company further advanced its leadership by launching 100% recyclable twist caps, aligning with global sustainability trends and regulatory pressures.
Silgan Holdings followed closely with a 20% share, significantly bolstered by its acquisition of a European closures manufacturer in early 2024. This move expanded its product portfolio and enhanced its distribution footprint across key international markets.
Amcor held around 15% of the market, gaining traction through its innovative anti-tamper and smart twist caps, particularly favored by major fast-moving consumer goods (FMCG) brands. Its collaboration with leading beverage companies to incorporate QR code-based traceability solutions into twist caps reflects a broader shift toward digitized packaging.
Crown Holdings and AptarGroup each secured approximately 10% of the market, focusing on premium and specialty closures tailored for cosmetics and healthcare products. Their emphasis on design, user experience, and product integrity continues to set them apart in niche, high-margin segments.
Meanwhile, regional players like Closure Systems International and Guala Closures collectively accounted for about 20% of the market. These companies compete largely on cost efficiency and localized manufacturing capabilities, which enable faster turnaround times and customized solutions for regional needs.
The broader industry is also responding to a shifting regulatory environment, particularly in the European Union, where new packaging waste regulations implemented in 2024 are compelling manufacturers to adopt mono-material twist caps. These changes are accelerating the transition toward more easily recyclable packaging formats, pressuring manufacturers to innovate rapidly in materials and design.
the industry is segmented into Plastic and Metal.
the industry is segmented into Less than 30 mm, 30 to 45 mm, 45 to 60 mm, 60 to 85 mm and More than 85 mm.
the industry is segmented into Food, Beverage, Chemical & Fertilizer, Pharmaceutical, Cosmetics & Personal Care.
the industry is studied across North America, Latin America, Europe, South Asia, East Asia, the Middle East & Africa, and Oceania.
The demand is fueled by growing consumption of packaged food, beverages, and pharmaceuticals, and rising consumer interest in safe, tamper-resistant packaging solutions.
The sector is anticipated to witness consistent growth, driven by technological advancements in material sustainability, rising demand in emerging industries, and the increase in product offerings for sustainable packaging solutions.
Major players are Silgan Closures GmbH, TOKK Company, Nippon Closures Co., Ltd., Samhwa Crown & Closure, Elmoris, Jsc, Xuzhou Xinyu Glass Products Co., Ltd., Suzhou Jinqiao Packaging Container Co., LTD, Massilly Holding S.A.S, Tecnocap S.p.A., D PLAST a.s, Gebrüder Leonhardt GmbH & Co. KG Blema Kircheis, Indo Cap Closures, Caps & Closures, AAPL Solutions, Royal Can Industries Company Limited, and Takemoto Yohki Co., Ltd.
Plastic will lead the industry due to cost savings, the ability to provide customization, and its extensive applications in food, beverage, and pharmaceutical products.
Twist caps are employed mainly in food and beverages, followed by the pharmaceutical and cosmetic industries, wherein safe packaging for product integrity is important.
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Twist Caps Market
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