The global composite roller market is anticipated to witness significant growth during the forecast period, driven by the demand for lightweight, durable, and energy-efficient roller systems in industries such as mining, packaging, and warehousing. Market size is projected to increase from USD 148.6 million in 2025 to USD 261.5 million by 2035, reflecting a CAGR of 5.8%.
The Conveyor Roller segment is set to dominate the roller type category, contributing approximately 27.6% share in 2025, owing to its extensive application in industrial conveyor systems. Meanwhile, the Packaging and Warehousing sector is anticipated to lead the end-use segment with an estimated 24.8% share in 2025, fueled by growth in e-commerce, logistics, and material handling sectors.
A notable industry development took place in July 2023, when Rulmeca introduced a new composite roller solution designed explicitly for bulk-handling conveyor systems. This non-metallic roller, made from glass-filled high-density polyethylene, offers superior corrosion resistance, reduced weight, lower maintenance requirements, and enhanced service life compared to conventional metal rollers. According to Rulmeca and supporting market research reports, this innovation is expected to set new industry standards, providing a more reliable and cost-effective alternative for industries requiring bulk material transportation.
The market is being propelled by technological advancements and increasing adoption of composite materials to replace traditional steel rollers. Rising awareness regarding energy savings and system efficiency improvements is influencing end-users across sectors such as mining, paper & pulp, and packaging to prefer composite rollers. Moreover, environmental and sustainability concerns are prompting industries to adopt these rollers to reduce operational carbon footprints.
Asia Pacific is poised to emerge as the fastest-growing regional market due to rapid industrialization in countries such as China, India, and Southeast Asian economies. Expansion of manufacturing and warehousing infrastructure in these regions is contributing to the escalating demand for composite rollers. Meanwhile, North America and Europe will continue to present steady demand supported by technological upgrades and automation in industrial sectors.
Key players such as Double E Company LLC, Artur Küpper GmbH & Co. KG, Pronexos, Rulmeca Holding S.p.A., and Flexible Steel Lacing Company are intensifying their focus on developing high-performance, lightweight composite rollers to meet the evolving needs of the global market. These companies are actively engaged in R&D efforts to enhance product durability, cost-efficiency, and ease of installation.
The outlook for the composite roller market remains optimistic, with future innovations likely to focus on material performance, customization, and smart roller technologies designed for Industry 4.0 applications. Market participants are expected to leverage these advancements to capture new opportunities across diverse industrial verticals.
Market Metrics
| Attribute | Detail |
|---|---|
| Industry Size (2025E) | USD 148.6 million |
| Industry Size (2035F) | USD 261.5 million |
| CAGR (2025 to 2035) | 5.8% |
The annual growth rates of the global composite roller market from 2025 to 2035 are illustrated in the table below. Starting with the base year 2024 and going up to the present year 2025, the report examined how the industry growth trajectory changes from the first half of the year, i.e.
January through June (H1) to the second half consisting of July through December (H2). This gives stakeholders a comprehensive picture of the sector’s performance over time and insights into potential future developments.
The table shows the growth of the sector for each half-year between 2023 and 2024. The market was projected to rise at a CAGR of 6.4% in the first half (H1) of 2023. However, in the second half (H2), there is a noticeable increase in the growth rate.
| Particular | Value CAGR |
|---|---|
| H1 | 6.4% (2024 to 2034) |
| H2 | 6.8% (2024 to 2034) |
| H1 | 6.3% (2025 to 2035) |
| H2 | 6.9% (2025 to 2035) |
Moving into the subsequent period, from H1 2025 to H2 2025, the CAGR is set to slightly decrease to 6.3% in the first half and relatively increase to 6.9% in the second half. In the first half (H1), the sector saw a decrease of 10 BPS while in the second half (H2), there was a slight increase of 10 BPS.
In 2025, the Conveyor Roller segment is projected to dominate the Composite Roller Market, capturing a 27.6% market share owing to its growing demand in material handling systems. Simultaneously, the Packaging and Warehousing end-use segment will lead by end-use category, accounting for a significant 24.8% market share driven by the rise in automated logistics and distribution centers.
The Conveyor Roller segment is estimated to lead the product type category in the Composite Roller Market, holding a notable 27.6% market share in 2025. This dominance is supported by the growing use of conveyor rollers in industrial automation, mining, and manufacturing processes that demand efficient and reliable material handling solutions.
Composite conveyor rollers offer advantages such as lightweight construction, corrosion resistance, and low noise operation, making them ideal for modern conveyor systems in harsh environments. Their enhanced durability reduces maintenance costs and operational downtimes, improving process efficiency in industries like automotive, food processing, and logistics.
Key manufacturers, such as Lorbrand, Sandvik AB, and NEPEAN Conveyors, are investing in innovative composite materials and roller designs to cater to high-performance requirements in conveyor systems. The push toward energy-efficient and low-friction rollers to reduce power consumption further propels this segment’s market leadership.
The Packaging and Warehousing end-use segment is expected to dominate its category in the Composite Roller Market with a significant 24.8% market share in 2025. This leadership position stems from the growing reliance on automated and semi-automated logistics and distribution centers worldwide. Composite rollers in packaging and warehousing operations ensure lightweight yet robust conveyor systems, supporting the transport of varied goods with minimal energy input.
Their resistance to wear, corrosion, and static buildup make them ideal for handling sensitive products in clean and controlled environments such as food, pharmaceuticals, and electronics packaging. As e-commerce and global trade volumes rise, the need for efficient and reliable material handling equipment in fulfillment centers and warehouses drives demand for composite rollers.
Companies like PROK, Rexnord Corporation, and Rulmeca Group focus on developing customized composite roller solutions tailored to the needs of automated warehousing, boosting the segment’s adoption further.
Booming E-commerce and Logistics Sectors to Create Opportunities
The rapid growth of e-commerce and logistics sectors presents a significant opportunity for the composite roller market. E-commerce platforms and distribution centers require efficient and reliable conveyor systems to handle increasing volumes of goods.
Composite rollers, known for lightweight construction, durability, and energy efficiency, offer ideal solutions to optimize material handling processes. These are also set to reduce operational costs in logistics and warehousing environments.
Companies like Interroll Group and Rulmeca Group are capitalizing on the e-commerce boom by enhancing their composite roller offerings. Interroll Group has developed lightweight rollers equipped with IoT-enabled sensors for real-time monitoring and predictive maintenance in high-speed logistics operations.
A few other companies are projected to collaborate with e-commerce giants to deploy scalable conveyor solutions that improve throughput and operational efficiency. Rulmeca Group, for instance, focuses on developing modular composite rollers that can be easily integrated into automated warehouse environments, supporting rapid order fulfillment and logistics efficiency.
They emphasize customization and scalability to meet the unique requirements of e-commerce and logistics, ensuring reliable performance and minimizing downtime.
Integration of IoT and Smart Technologies to Boost Sales
The integration of the Internet of Things (IoT) and smart technologies into conveyor systems is transforming the composite roller market. IoT-enabled sensors and monitoring systems are projected to provide real-time data on roller performance, allowing predictive maintenance and optimizing operational efficiency.
This trend enhances the reliability, lifespan, and performance of composite rollers, making these integral components of smart manufacturing environments.
Companies like Interroll Group and Ammeraal Beltech are at the forefront of integrating IoT into their rollers. Interroll Group has developed smart roller technologies that monitor temperature, vibration, and operational parameters.
These help in ensuring proactive maintenance and minimizing downtime in logistics and warehousing operations.
Ammeraal Beltech, on the other hand, offers smart composite rollers equipped with RFID tags for tracking and condition monitoring. The company’s products help in enhancing operational visibility and efficiency in material handling applications.
Development of Advanced Materials like Carbon Fiber to Push Demand
Technological advancements in composite materials, such as carbon fiber and fiberglass, are pushing significant innovations in the composite roller market. These materials offer superior strength-to-weight ratios, corrosion resistance, and durability compared to traditional steel rollers.
Manufacturers are continuously developing new composite formulations and producing techniques to enhance roller performance as well as operational efficiency across various industries. This trend is crucial as industries increasingly demand lightweight, durable, and sustainable conveyor solutions.
For instance, Lorbrand Composites focuses on developing rollers with enhanced wear resistance and reduced noise levels, catering to the mining and bulk material handling sectors.
Rulmeca Group recently introduced unique rollers that integrate advanced polymer materials to improve energy efficiency and reduce maintenance costs in conveyor systems.
Artur Korte GmbH, specializing in conveyor technology, launched new rollers designed for high-speed applications, meeting stringent performance requirements in industrial automation.
Focus on Environmental Sustainability among Key Firms Opens Growth Avenues
Environmental sustainability is increasingly driving the adoption of composite rollers in industries focusing on reducing carbon footprints and complying with regulatory standards.
Composite materials, known for high recyclability and energy efficiency, offer eco-friendly alternatives to traditional steel rollers. This trend is set to be pushed by corporate sustainability initiatives and regulatory pressures to minimize environmental impact across industrial operations.
Syntron Material Handling and Kinder Australia are actively addressing environmental sustainability in their existing offerings. Syntron Material Handling uses recycled materials and sustainable manufacturing practices to produce new rollers that meet stringent environmental standards.
The company’s focus is on reducing energy consumption and waste while ensuring product durability and performance in diverse industrial applications.
Kinder Australia sources raw materials responsibly for their rollers, ensuring compliance with environmental regulations and promoting circular economy principles within the conveyor technology sector.
Compatibility and Retrofitting Issues May Arise in the Industry
Retrofitting existing conveyor systems with composite rollers can pose compatibility challenges due to differences in dimensions, mounting configurations, and operational requirements compared to traditional rollers.
Industries with legacy equipment may hesitate to adopt composite rollers if they require significant modifications or customizations to integrate into their current infrastructure, leading to slower adoption rates despite the benefits.
Companies like Ammeraal Beltech and Kinder Australia are addressing compatibility challenges through modular design and customization capabilities. Ammeraal Beltech offers modular composite roller systems that can be tailored to fit existing conveyor frameworks with minimal retrofitting, reducing installation time and costs for industrial customers.
The company provides comprehensive retrofitting services and technical support to ensure seamless integration of their rollers into diverse conveyor systems.
Kinder Australia collaborates closely with customers to assess compatibility requirements and develop bespoke solutions that are associated with specific conveyor configurations and operational needs.
It offers flexible manufacturing processes and rapid prototyping capabilities to expedite the customization and deployment of rollers in retrofit projects across various industries.
Tier 1 companies comprise players with a revenue of above USD 10 million, capturing a significant share of 75 to 80% in the global market. These players are characterized by high production capacity and a wide product portfolio.
The leaders are distinguished by their extensive expertise in manufacturing and a broad geographical reach, underpinned by a robust consumer base.
They provide a wide range of products utilizing the latest technology and meeting regulatory standards. Prominent companies within Tier 1 include PROK, Rulmeca, Lorbrand, EPSILON Composite, and Pronexos.
Tier 2 companies include mid-sized players with revenue of below USD 10 million with a considerable presence in specific regions. These companies are highly influencing the local industry.
The companies are characterized by a strong presence overseas and good industry knowledge. These players have decent technology and ensure regulatory compliance but may not have a wide global reach.
Prominent companies in Tier 2 include CPS Conveyor Products & Solutions, Composite Conveyor Equipment Company, and Artur Küpper GmbH & Co. KG.
The section below covers the industry analysis for the composite rollers sales for different countries. China is anticipated to be at the forefront in East Asia, with a value share of 51.9% in 2035. In South Asia, India is projected to witness a CAGR of 6.1% from 2025 to 2035.
China and India are experiencing rapid industrialization and economic growth, leading to increased demand for composite rollers in various sectors such as mining, paper and pulp, and textiles. India's "Make-in-India" initiative encourages the set-up of manufacturing plants, attracting investments and boosting the market.
The country-wise analysis shows that China, the United States, India, the United Kingdom, and Japan are a few of the countries that are dominating the market with 35 to 40% share.
| Countries | CAGR 2025 to 2035 |
|---|---|
| United Kingdom | 6.2% |
| India | 6.1% |
| Japan | 6.0% |
| United States | 5.9% |
| China | 5.6% |
Sales of composite rollers in China are projected to reach USD 33.2 million and are estimated to rise at a 5.6% CAGR through 2035. The paper and pulp industry in China is the most prominent in the world by both production and demand. It is driving the need for composite rollers.
In 2022, China's production of paper and cardboard reached 124.25 million tons, a year-on-year increase of 2.64%. The consumption of paper and cardboard in the country reached a total of 124.03 million tons, with a per capita annual consumption of 87.84 kilograms.
Growth of the paper and pulp industry in China is attributed to the rising demand for packaging materials due to the booming e-commerce and food delivery sectors. This increasing demand for paper products is directly bolstering the need for rollers used in the manufacturing process.
Demand for composite rollers in India is projected to reach USD 22.5 million by 2035. Over the forecast period, demand is predicted to grow at a 6.1% CAGR.
As India focuses on increasing its domestic coal production to reduce dependence on imports, the demand for efficient and durable material handling solutions like composite rollers is set to rise.
For instance, Coal India Limited, the state-owned coal mining company, plans to increase its production capacity to 1 billion tons from 2023 to 24. This expansion will likely require the installation of new conveyor systems and rollers, presenting a significant opportunity for composite roller manufacturers.
The country’s government's initiatives to boost domestic coal production, such as the auction of coal blocks for commercial mining, are set to further drive demand in the mining sector. As mining companies invest in modernizing their infrastructure, the adoption of lightweight and corrosion-resistant rollers is likely to increase.
The United States composite roller market is projected to reach USD 33.1 million and surge at a CAGR of 5.9% by 2035. The country’s food and beverage industry is the most significant sector, with a size of USD 1.2 trillion in 2022.
This industry heavily relies on conveyor systems for material handling and transportation, presenting a significant opportunity for roller manufacturers.
The growing demand for packaged food and beverages due to increasing population and changing consumer preferences is set to further drive the need for efficient material handling solutions. As food and beverage companies invest in modernizing their infrastructure, the adoption of rollers is likely to increase.
The advantages offered by these rollers, such as reduced maintenance costs, improved efficiency, and compliance with food safety regulations, are projected to create a favorable environment for growth in the country.
Key companies manufacturing composite rollers moderately consolidate the sector with about 75 to 80% share. These players are prioritizing technological advancements, integrating sustainable practices, and expanding their footprints across different regions.
Customer satisfaction remains paramount, with a keen focus on tailoring machines to meet diverse industry needs. These leaders actively foster collaborations to stay at the forefront of innovation, ensuring their products align with the evolving demands.
A handful of companies are also aiming to enter niche areas by developing innovative manufacturing hubs and research facilities. At the same time, they are focusing on participating in exhibitions and trade fairs to exhibit their new products and create awareness among potential clients.
Industry Updates
| Attribute | Detail |
|---|---|
| Industry Size (2025E) | USD 148.6 million |
| Industry Size (2035F) | USD 261.5 million |
| CAGR (2025 to 2035) | 5.8% |
| Forecast Period | 2025 to 2035 |
| Historical Data | 2018 to 2024 |
| Base Year | 2024 |
| Quantitative Units | Value (USD Million), Volume (Units of Composite Rollers Sold) |
| Segments Covered | Roller Type, Composite Type, End-use, Region |
| Regions Covered | North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia, Middle East & Africa |
| Countries Covered | United States, Canada, Mexico, Brazil, Germany, UK, France, Italy, Spain, Poland, Russia, China, Japan, South Korea, India, Australia, GCC Countries, South Africa |
| By Roller Type | Conveyor Rollers, Guide Rollers, Idler Rollers, Drive Rollers, Tension Rollers |
| By Composite Type | Thermoset Composites, Thermoplastic Composites |
| By End-use | Packaging & Warehousing, Textile & Paper, Mining, Automotive, Food & Beverage, Chemicals & Pharmaceuticals |
| Key Companies Profiled | PROK, Rulmeca, Lorbrand, EPSILON Composite, Pronexos, Double E Company, Luff Industries Ltd, CPS Conveyor Products & Solutions, Composite Conveyor Equipment Company, Artur Küpper GmbH & Co. KG, Carbon Light Private Limited, Melco |
| Additional Attributes | What would a manufacturer or supplier of Composite Rollers Market want to know? Include dollar sales, share, demand trend and technology preference in 200-250 characters. Answer: Market size by roller type and composite material, regional sales distribution, demand in mining and packaging industries, preference for lightweight, corrosion-resistant rollers, and pricing trends. |
By roller type, the sector is categorized into conveyor, guide, idler, drive, and tension rollers.
In terms of composite type, the sector is classified into thermoset and thermoplastic composites.
Based on end-use, the sector is categorized into packaging and warehousing, textile and paper, mining, automotive, food and beverage, and chemicals and pharmaceuticals.
A few leading regions considered in the study include North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia, and the Middle East and Africa.
Demand is set to reach USD 148.6 million in 2025.
Global demand is anticipated to rise at 5.8% CAGR.
The demand is projected to reach USD 261.5 million by 2035.
Conveyor rollers are set to lead during the forecast period.
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Composite Roller Market
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