PLC Controlled Packing Machine Market Outlook from 2024 to 2034

The PLC controlled packing machine market value is estimated to be around USD 2,424.8 million in 2024. The projections suggest that the industry is envisioned to reach USD 3,227.3 million by 2034. The substantial expansion is forecasted to be driven by a CAGR of 2.9% from 2024 to 2034.

In response to incentive programs from the government innovation in technology, and environmental concerns, the PLC controlled packaging machine market is evolving decisively, presenting potential for stakeholders and industry expansion.

PLC controlled packaging machines are automated devices that package goods effectively across several industries. The improvements in the packaging machinery are anticipated to boost the production of packing solutions for food and beverages, personal care, cosmetics, and others.

Because programmable logic controllers immensely enhance production and improve the quality of packaged items, as the machines are envisioned to transform the packaging industry.

PLC Controlled Packing Machine Industry Assessment

Attributes Key Insights
Historical Size, 2023 USD 2,354.2 million
Estimated Size, 2024 USD 2,424.8 million
Projected Size, 2034 USD 3,227.3 million
Value-based CAGR (2024 to 2034) 2.9%

The customer base for PLC controlled packing machines is developing as a result of customers' growing desire for convenience and their requirement for accurate and efficient packaging, which is pushing up demand for packaging solutions in the personal care and cosmetics industries.

Machines using programmable logic controllers provide unmatched benefits by fusing speed, precision, and adaptability. By seamlessly integrating with current manufacturing lines, these advanced solutions optimize workflows and reduce downtime. PLC controlled packing machines perform filling, sealing, labeling, and cartoning activities very well, minimizing human error and ensuring constant quality.

The machines are essential to modern production since they may be used with a wide range of packaging styles, including sachets, tubes, and bottles. Sales of PLC controlled packaging machines are anticipated to augment steadily as long as businesses continue to embrace automation. This is projected to match customer expectations and modernize the packaging efficiency of such sectors.

In several sectors, packaging operations can be designed for variable package sizes and forms or uniform packages, with machinery or lines adjustable between production runs. Slow manual operations allow flexibility, while automated lines can handle significant random variation.

Transitioning from manual to semi-automatic to fully automated lines offers advantages like better control of labor costs, consistent quality, and optimized throughput. The integration of PLC controlled machinery for packaging is anticipated to facilitate production throughout the forthcoming decade.

Packaging line automation is increasingly utilizing programmable logic controllers and robotics, but integrating large, fully automatic lines can be challenging due to the complexity of major equipment from different manufacturers, and often requires the use of consultants or external engineering firms.

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Key Industry Highlights

PLC Machinery Enhances Production thanks to AI and ML Integration

The retail sector for PLC controlled packing machines is about to witness a shift owing to the integration of Artificial Intelligence (AI) and Machine Learning (ML) technologies, which is going to substantially enhance manufacturing and packaging processes.

To enable better control operations, advanced packaging systems integrate AI and ML to evaluate large amounts of data in real time. Predictive maintenance powered by AI reduces downtime and increases efficiency, while material utilization and packaging rates are optimized by ML algorithms to save waste and boost output.

Companies such as Siemens and Schneider Electric into their PLC controlled packaging machines are integrating AI and ML. This allows for dynamic parameter adjustment and automated quality inspection, which guarantees accurate and consistent packaging for consumer goods, pharmaceuticals, and the food and beverage industry.

The PLC controlled packing machine market is poised for significant growth, compelled by the enhanced capabilities and efficiencies brought by AI and ML technologies.

Demand for Hygienic Packing Streamlines the Packaging Operations

A rising focus on product safety and quality is prompting demand for PLC controlled packing machines to adopt sanitary packaging procedures.

PLC controlled packaging machines are sophisticated devices with capabilities like inspection, tracking, and tracing that follow stringent hygiene regulations and assure that items are packaged in sterile surroundings to prevent contamination.

Companies such as Rockwell Automation and Bosch Rexroth have developed PLC controlled machinery for packaging that integrate real-time monitoring systems to detect any defects or irregularities during the packaging process.

Particularly in sectors such as pharmaceuticals, food, and beverage, where consumer safety and regulatory compliance are significant, demand for PLC controlled packing technologies is prevalent as it help producers uphold openness and accountability in the supply chain.

Scarcity of Raw Materials along with Skilled Personal Plunges Industry Growth

The PLC controlled packaging machine market has room to develop, but it also confronts obstacles including the expensive and strict adoption of sophisticated machinery, restricted supply chain expansion because of the scarcity of raw materials, parts of machinery that are necessary, and political tensions that impact international commerce.

Lack of skilled personnel makes it more difficult to integrate and run complex systems, while the highly competitive sector pushes manufacturers to lower prices and fosters innovation. The development of PLC controlled packing machinery that is both efficient and resistant to unplanned maintenance schedules and unanticipated breakdowns is a challenging task.

For instance, to stay competitive and affect customer demand, companies like Emerson Electric and Yaskawa Electric Corporation must overcome obstacles including supply chain interruptions and maintenance. Market participants need to create robust strategies to successfully handle such challenges.

PLC Controlled Packing Machine Demand Analysis 2019 to 2023 and Forecast 2024 to 2034

Sales of PLC controlled packing machinery developed a 2.2% CAGR between 2019 and 2023. Rapidly developing industries for packaging goods in Asian countries such as India, China, and Japan are fueling the demand for packaging machines integrated with PLCs.

In the historical period, the arrival of the global pandemic crisis disrupted the production process due to supply chain disruptions and reduced labor work. These packaging sectors were temporarily shut down due to lockdowns, and social distancing declined the market growth.

The global market is achieving heights to grow at a CAGR of 2.9% over the forecast period 2024 to 2034. Throughout the historical era, the industry grew steadily as a result of growing investment in research and development of packaging machines such as filling, labeling, sealing, and others.

New technology and market trends are changing consumer purchasing patterns, necessitating consideration of biodegradability in packaging materials. Quality factors include aseptic packaging, moisture resistance, ease of disposal, product quality, and cost-effectiveness.

As health consciousness increases, consumers seek healthier pouches. The global market offers various types of PLC controlled packing machines. Manufacturers are concentrating on compliance and maintaining product integrity as a result of strict laws controlling food safety and packaging machinery.

Ismail Sutaria
Ismail Sutaria

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Market Concentration

By focusing on specialist markets, Tier 1 firms such as Syntegon Technology GmbH and Optima Packaging are expected to increase the sector's revenue share. These companies are well known for their extensive product offerings and significant influence. These companies, who provide a large selection of machines, set the standard for creative packaging solutions.

Companies in Tier 2, including Universal Pack S.r.l. and Ronchi Mario S.p.A, have a substantial revenue share and a strong regional market presence. Although they are not as strong globally as Tier 1 giants, they are nevertheless quite competitive in their areas. They can effectively address industrial demands and hold significant market positions because of their specialized product offerings and strong regional influence.

Ricciarelli S.P.A., C.I.A. srl, and Martini srl are classified as Tier 3 companies due to their specialized product offerings and limited market presence. Tier 3 segment consists of firms that are smaller or more specialized, with a more limited market presence or niche focus, often serving specific regional markets or industries.

Comparative View of Adjacent Industries

A couple of comparable industries to the present sector, bundling machines and cold seal packaging machines, are compared in the subsequent section. The packaging machinery is expected to change with technological skill, much as the products vary based on industry needs. Manufacturers are anticipated to increase spending on research and development as the forecasted demand for specialist packaging equipment grows.

Bundling Machine Industry Assessment:

Automatic bundling machines are gaining popularity due to their efficiency and precision in packaging and bundling processes. They are compact, versatile, and ideal for small and medium-sized businesses.

The rising demand for small batch production in food, pharmaceutical, and retail drives their demand. The increasing demand for reliable and cost-effective bundling machines is also driving their use in the building and construction sectors.

Attributes Description
Related Sector Bundling Machine Industry
CAGR (2024 to 2034) 3.4%
Growth Factor Novel applications for sustainable material in strapping machines
Key Trend Development in IoT automation trends

Cold Seal Packaging Machine Industry Assessment:

The cold seal packaging industry is growing due to sustainability trends and technological advancements. This heat-free method is used in pharmaceuticals, consumer goods, and food products. Advances in material science and digital printing have increased the demand for cold seal machinery, making it suitable for various applications.

Attributes Description
Related Sector Cold Seal Packaging Machine Industry
CAGR (2024 to 2034) 3.3%
Growth Factor Demand for user-friendly packaging equipment solutions
Key Trend Improvements in dynamic equipment and digitalization

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Country-wise Insights

The industry analysis for the various countries' PLC controlled packing machine market is included in the section below. By 2034, the demand for packing machinery is anticipated to boost from India, with a CAGR of 3.2%.

The use of automotive machines for packing in the United States is estimated to project a CAGR of 2.8% from the projected period. With the presence of several emerging manufacturers in the region, Thailand is foreseen to register a CAGR of 3.1% from 2024 to 2034.

Countries Value CAGR (2024 to 2034)
United States 2.8%
Canada 2.7%
Germany 2.3%
Spain 2.4%
India 3.2%
Thailand 3.1%

In India, Automation is boosting the Progression in Packing Machinery

The automation sector in India has the potential to increase packaging quality and efficiency by incorporating packing equipment with PLC control. These devices optimize the process altogether by ensuring safe container placement within the packaging.

They are essential to this transition because they precisely govern and coordinate the different stages. The demand for PLC machinery in India is anticipated to register a CAGR of 3.2% from 2024 to 2034.

Leading businesses, like as Siemens AG and Rockwell Automation, are automating repetitive processes and lowering human error by integrating sophisticated PLC systems with robotic arms and conveyors. These devices check packing integrity in real-time using sensors and actuators, guaranteeing that goods fulfill quality requirements and building customer confidence.

The PLC controlled packing machine industry in India is anticipated to experience a shift due to automation's benefits in achieving superior efficiency and quality.

Advancements in PLC Mechanics Flourishes Packing Sector of Thailand

Thailand exhibits its worth with a CAGR of 3.1% projected to reach 2034. The demand for PLC controlled packing machines is increasing since the principal automation technology used in Thailand's packaging sector is the Programmable Logic Controller (PLC).

PLCs can precisely regulate steps like as filling, labeling, and sealing because they are equipped with graphical programming languages called ladder logic, which they utilize to construct complicated packaging operations.

With its cutting-edge PLC controlled machinery, Mitsubishi Electric Corporation and Omron Corporation are setting the standard in the packaging sector. Real-time monitoring and modifications are ensured by the integration of these systems with additional devices.

PLC technology is a vital component of contemporary packaging solutions in Thailand's packaging industry since it increases productivity, decreases manual involvement, and simplifies processes.

The United States Offers Fertile Ground for the Packaging Machinery

The packaging sector in the United States is envisioned to register a CAGR of 2.8% through 2034, with advanced communication protocols like Ethernet/IP, Modbus, Profibus, and DeviceNet anticipated to enhance efficiency and integration.

Such protocols enable real-time data exchange and coordination among components, ensuring precise control and monitoring of packaging processes, and enhancing the efficiency of the packaging line.

Leading companies in the industry, Siemens and Schneider Electric, for instance, provide PLC controlled machines that make use of these protocols to provide dependable communication and fast data transfer. Modbus and Profibus offer reliable serial communication options, whereas Ethernet/IP, with its high bandwidth and flexibility, is commonly utilized for networked industrial automation.

DeviceNet provides effective control and data processing in intricate packaging situations. The PLC controlled packing machine sector in the United States assures higher production quality, lower downtime, and optimum performance by using these communication protocols.

Category-wise Insights

The section that follows contains information on the leading industrial categories. Estimates indicate that in 2024, the horizontal form fill seal category is expected to achieve a revenue share of 76%. Moreover, it is projected that 27% of the demand is anticipated to be accounted for by food and beverage packaging in 2024.

Horizontal form fill seal machines seal notable share of the industry

Machine Type Horizontal Form Fill Seal
Value Share (2024) 76%

Sealing is paramount in packaging to prevent contamination and maintain product integrity. Automation in PLC controlled packing machines improves sealing efficacy, by precisely controlling the process, ensuring containers are securely closed.

Based on machine type, the horizontal form fill seal machines are anticipated to account for 76% of the revenue share in 2024. Horizontal form fill seal machines integrate automated sealing devices with filling and labeling systems for efficient operations.

By incorporating sensors and actuators, these machines monitor the integrity of each seal in real time, identifying and correcting any deviations to maintain high quality. Leading companies such as Bosch Packaging Technology and Omron Corporation exemplify this with their advanced PLC controlled horizontal form fill seal machines, which ensure consistent, reliable sealing.

Automation not only increases efficiency but also enhances product safety, meeting stringent industry standards and consumer expectations. The PLC controlled packing machine market continues to grow, helmed by the demand for high-quality, automated sealing solutions.

PLC Controlled Machines Caters the Need for Packaging of Food and Beverages

End Use Food and Beverages
Value Share (2024) 27%

The demand for PLC controlled packing machines for food and beverage packaging is anticipated to acquire a revenue share of 27% in 2024.

The need for food and beverage packaging equipment is anticipated to boost because of rising consumer awareness of cleanliness, modernization in packaging gear, and rising demand for quick meals. Advances in packaging, e-commerce fulfillment, and rivalry among food manufacturers are projected to compel industry expansion.

On the other hand, difficulties include worries about chemical migration from recycled materials, stronger packaging regulations, and environmental issues. The food and beverage packaging sector is nevertheless hopeful despite such obstacles, and the demand for dependable and cutting-edge technology such as PLC controlled machinery for packaging is essential in the forthcoming decade.

Competitive Landscape

The PLC controlled packing machine market is highly consolidated by the number of essential players heavily invested in research and development activities. Key players carry unique ideas and innovate sustainable and cost-effective products to add value to packaging solutions.

The key players focus on developing customized, high-quality products to satisfy consumers' requirements. Developers are anticipated to construct unique and innovative programs that help in streamlining the operation featuring programmable logic controllers.

By using marketing techniques including mergers, partnerships, acquisitions, product launches, and agreements, major players increase revenue around the world. To increase sales, these players are attempting to draw end customers' attention to their cutting-edge items. To reach real consumers, they are launching their brands on various internet platforms and trade exhibitions.

Recent Industry Developments in PLC Controlled Packing Machine Market

  • In June 2024, Packserv Australia developed a new-generation filling machine using digital Industry 4.0-enabled components from SMC. The machine boosts productivity, precision, and efficiency, incorporating real-time data, AI, and machine learning. This shift opens new possibilities for clients and expands production lines.
  • In October 2023, SEW Eurodrive showcased its StarterSet packages at Pack Expo 2023, offering modular automation solutions for various machine types. These packages include controllers, software, I/O, and HMIs, and focus on OEE, safety, and reusable software with add-on functionalities.
  • In April 2023, R.A Jones, part of the Coesia Group, offered custom packaging machines for major CPGs. They rely on PC-based control and automation from Beckhoff for their machine lines. One project involved a custom CP-30 case packer for a multinational coffee product manufacturer.

Key Players of PLC Controlled Packing Machine Industry

  • Optima Packaging
  • Ronchi Mario S.p.A
  • Syntegon Technology GmbH
  • Ricciarelli S.P.A.
  • Universal Pack S.r.l.
  • C.I.A. srl
  • Martini srl
  • Siemens AG
  • Rockwell Automation, Inc.
  • Mitsubishi Electric Corporation
  • Schneider Electric SE
  • ABB Ltd.
  • Omron Corporation
  • Bosch Rexroth AG
  • Emerson Electric Co.
  • Honeywell International Inc.
  • Yaskawa Electric Corporation

Key Segments of PLC Controlled Packing Machine Industry

By Machine Type:

Based on the machine types, the industry is bifurcated into vertical form fill seal and horizontal form fill seal.

By Product Type:

In terms of product type, the industry is segregated into automatic and semi-automatic.

By End Use:

Grounded on the end use of machines, the industry is categorized into food and beverages, personal care and cosmetics, home care, and other industries.

By Region:

Analysis of the industry has been conducted in the countries of North America, Latin America, Europe, East Asia, South Asia and Pacific, and Middle East and Africa (MEA).

Frequently Asked Questions

What is the future of PLC controlled packaging industry?

The industry is projected to witness CAGR of 2.9% between 2024 and 2034.

What was the worth of the PLC controlled packing industry in 2024?

The global industry stood at USD 2,424.8 million in 2024.

What will the worth of PLC controlled packaging machine industry by 2034?

The global industry is anticipated to reach USD 3,227.3 million by 2034.

What was The Value of the PLC packaging machine market in 2023?

In 2023, the market is anticipated to be valued at USD 2,354.2 million.

Who are some key players in the global PLC packing machinery industry?

Optima Packaging, Ronchi Mario S.p.A, Syntegon Technology GmbH, and others.

Table of Content

1. Executive Summary

2. Industry Introduction, including Taxonomy and Market Definition

3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments

4. Global Market Demand Analysis 2019 to 2023 and Forecast 2024 to 2034, including Historical Analysis and Future Projections

5. Pricing Analysis

6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034

    6.1. Machine Type

    6.2. Product Type

    6.3. End Use

7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Machine Type

    7.1. Vertical Form Fill Seal

    7.2. Horizontal Form Fill Seal

8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Product Type

    8.1. Automatic

    8.2. Semi-Automatic

9. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By End Use

    9.1. Food & Beverages

    9.2. Personal Care & Cosmetics

    9.3. Home Care

    9.4. Other Industrial

10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region

    10.1. North America

    10.2. Latin America

    10.3. Western Europe

    10.4. South Asia

    10.5. East Asia

    10.6. Eastern Europe

    10.7. Middle East & Africa

11. North America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

12. Latin America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

13. Western Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

14. South Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

15. East Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

16. Eastern Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

17. Middle East & Africa Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries

18. Sales Forecast 2024 to 2034 by Machine Type, Product Type, and End Use for 30 Countries

19. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard

20. Company Profile

    20.1. Optima Packaging

    20.2. Ronchi Mario S.p.A

    20.3. Syntegon Technology GmbH

    20.4. Ricciarelli S.P.A.

    20.5. Universal Pack S.r.l.

    20.6. C.I.A. srl

    20.7. Martini srl.

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