The revenue of the De-Agglomerating Equipment market was USD 5.9 Billion in 2021 and is expected to reach USD 8.8 Billion in 2025. Estimated market growth is expected to be a CAGR of 10.7% in the 2025 to 2035 timeframe and reach USD 24.5 billion by 2035.
When it comes to de-agglomerating agglomerates or lumps in powdered or granular materials to niche them down on the size spectrum this is where de-agglomerating machines come into play. Due to the need of manufacturers to grow their manufacturing processes with precision, the need for de-agglomeration technology is rising. This is a highly criteria if we talk about it in terms of chemicals, food processing and pharmaceuticals because the material will directly play a role in product quality and performance in direct relation to the uniformity of the material.
The need for uniformity in particle size distribution is the utmost concern of processes in food processing, pharmaceutical and chemical industries. In fact, de-agglomeration equipment allows you to form well-sized particles that directly impact the product stability you wish to achieve along with quality and functionality, and these are all the pillars to maintaining industry standards.
Real-time analysis and automation innovations have made de-agglomerating systems approximate tons in output. AI-based monitoring systems will play a key role in future systems, as they offer real-time adjustment to enhance performance. One of the key trends driving growth in the market is the shift towards smart equipment solutions.
The dry goods demand boom across the food industry, such as flour, cocoa, and milk powder, is driving the de-agglomeration demand boom. The increasing demand for ready-to-eat foods and dried foods is leading to the demand for equipment to de-agglomerate, driven by the industry leader Bühler, as well as Hosokawa Alpine.
| Attributes | Description |
|---|---|
| Estimated Size (2025E) | USD 8.8 billion |
| Projected Value (2035F) | USD 24.5 billion |
| Value-based CAGR (2025 to 2035) | 10.7% |
Pharma is breaking all past records, particularly for complex drug manufacture and Nano medicines production. For the pharma industry, de-agglomeration is a key step started to improve the solubility and the bioavailability of active pharmaceutical ingredients. As they continuously increase their games in precision medicine and nanotechnology, it will have greater demand for more advanced de-agglomerating equipment.
Explore FMI!
Book a free demo
Below is the difference variation in CAGR between the base year (2024) and the current year (2025) of the global De-Agglomerating Equipment Market. This division is highlighting differences in performance and reflecting realization trend of revenue, thereby making it easy to monitor the growth trend for the year by stakeholders. H1 denotes the first half-year, January to June. H2 denotes July to December.
| Period | CAGR |
|---|---|
| H1 (2024 to 2034) | 10.2% |
| H2 (2024 to 2034) | 10.5% |
| H1 (2025 to 2035) | 10.6% |
| H2 (2025 to 2035) | 10.7% |
During the first half (H1) of the decade 2025 to 2035, the De-Agglomerating Equipment Market will grow at a CAGR of 10.6%, growing 10.7% in H2. During the first half (H1), the industry will grow 40 BPS, while the industry will grow 20 BPS during the second half (H2) with an evenly consistent trend of growth.
The De-Agglomerating Equipment Market will be growing at a rapid pace since there are growing needs for particle sizes of the same size in chemical processing, food, and pharmaceutical industries. New advanced technology and growing demands for end-products of high specification and quality are pushing this market to grow. Since every single industry considers efficiency and accuracy to be of the highest priority, companies investing in the most recent de-agglomeration technology will have their backs against the wall in the growing marketplace.
Organised Market. In the organised sector, there are large scale industries such as machine manufacturers for agglomerates, be it material processing equipment or automation technology providers supplying de-agglomerating systems. Key Players in the Global Powder Processing Equipment Market:
Some of the key players in the global powder processing equipment market are Hosokawa Micron Group, Bühler Group, GEA Group, IKA Works, and Schenck Process. These manufacturers provide the exact engineering, automated control systems and high-efficiency milling and grinding technologies necessary for high-volume industrial applications.
You are taught on data until October 2023, there are no immediate competitors across North America, Europe and numerous APAC geographies, where effective, contaminant free on-demand de-agglomerating apparatuses, which optimizes energy use, are a flat out must for enterprises extending from pharmaceuticals to food assembling to progressed material preparing.
A bit more on what was more over automatic paper time immemorially and reactibility for automatic paper time immemorially and reactibility with sustained technological innovations leading to better quality products and process efficiencies in milling, ultra-fine grinding and smart control techniques.
The unorganised sector consists of small machinery manufacturers, home appliance manufacturers and independent engineering consultants catering to cost-sensitive and small-scale processing units. They mostly operate in the developing world, including industries across Asia, Latin America and even some parts of Africa where businesses jostle to grab low-cost but efficient de-agglomeration solutions.
Their growth came from low-grade engineering and templates supported by unstandardised quality maintenance which could not muster intelligent automated systems with high precision by some unorganised players. But they serve the more regional sectors, smaller food manufacturers and low-end chemical refiners that keep to inexpensive, low-overhead equipment.
In an effort to update the design and construction of their product lines, a handful of smaller-scale OEMs now utilize high-quality materials, tailor-made rotor configurations, and more passive automation functions that enhance product reliability. The growing market is anticipated to lead to a higher demand for techniques used in particle size reduction and material fine-tuning.
Shift Towards Automation and Digitalization
Shift: Sectors like pharmaceuticals, food processing, and chemicals within the manufacturing industry are witnessing a clear move towards automation and digitalization. In order to be more productive, many companies are implementing automated systems into their production lines for better precision and to minimize human error.
Growing need for automated de-agglomerating equipment to improve production process with less human involvement and downtime shall uplift the de-agglomerating Equipment Market. In North America and Europe, this trend is particularly on the rise as industries invest deeply in technology-led solutions for efficient operations.
Strategic Response: As a result, firms such as Hosokawa Micron and NETZSCH are integrating IoT sensors, AI-based predictive maintenance, and real-time performance tracking into their de-agglomerating equipment. Such technologies enable enterprises to maintain low downtime, enhance machinery performance, and provide remote supervision and control of manufacturing operations. NETZSCH has, for example, launched smart mills, which automatically adjust settings according to real-time data, optimizing energy use and maximizing throughput.
Increased Focus on Sustainability and Energy Efficiency
Shift: With industries emphasizing sustainability and reducing their environmental burden, the requirement for energy-efficient and environmentally-friendly de-agglomerating instruments is burgeoning. Companies covering a broad realm of industries, from food processing and chemicals to pharmaceuticals, now increasingly realized they must match their energy consumption with their high quality of production. As global concerns about carbon footprints and resource conservation continue to mount, businesses want machines that fulfill their operational needs as well as their green manufacturing goals.
Strategic Response: Brands such as Fitzpatrick and Quadro Engineering, on the other hand, are developing energy-efficient de-agglomerating systems, reducing their power consumption without sacrificing performance. Fitzpatrick, for example, introduced high-efficiency mills that use new motor technology and provide 15% energy savings over traditional models.
Further, the raw materials used to produce these systems are eco-friendly and also operate to avoid waste. By investing in greener and more energy-efficient technologies, companies are responding to the growing need for greener ways to do business.
Customization for Industry-Specific Needs
Shift: Increasing demand for customized solution in de-agglomeration caters to industry-specific requirements, including pharmaceuticals, food processing, and chemicals. However, with increasing pressure on manufacturers to adhere to certain production during tough regulatory standards particularly in the high-regulated-sectors, such as pharmaceuticals across the world, there is a recent trend to the use of tailored de-agglomerating, which is designed to meet a specific requirement in the industry.
For example, because bioavailability plays a key role in drug formulations, having an ideal particle size distribution is vital in pharmaceuticals. The food industry is similar, needing equipment that can accommodate a variety of ingredients, each with its own physical properties. They demand at least one custom solution for diverse applications (diverse materials and processes), forcing manufacturers to invest heavily in customized solutions.
Strategic Response: In response to this, companies like Gerteis and Caleva are offering highly customizable de-agglomerating equipment that can be tailored to specific end use requirements. Caleva, for example, have designed equipment with flexibility in parameters so that the many material properties can be put into a machine in order to generate the right particle size for different applications. Furthermore, Gerteis has developed completely adjustable granulation systems to fit with various formulations-an innovation which enables pharmaceutical manufacturers to enhance drug delivery systems.
Growing Demand for High-Throughput, Continuous Processing
Shift: Increasing adoption of high-throughput production in pharmaceuticals, food, and chemicals during continuous processing is a major trend in de-agglomerating equipment market. At the same time that demand for products is rapidly inflating and supply chains become more complex, manufacturers are looking to maximize their production capacities.
Continuous processing minimizes the startup and shutdown times and provides high-throughput, lower energy consumption while ensuring product consistency. This is especially crucial in sectors like pharmaceuticals that rely on robust, repeatable, high-throughput production lines that can be horizontally scaled up to meet global demand.
Strategic Response: Brands like Bühler Group and Alpine are developing continuous de-agglomerating systems for high-throughput applications. For instance, in 2020 the Bühler Group unveiled a high-capacity de-agglomerating system intended for continuous operations, that bumping throughput but kept the product uniform.
Its design philosophy minimizes downtime and supports 24/7 operation, which is essential in large-scale manufacturing. Such innovation have enabled corporates to increase efficiency by up to 25%, with a decrease in the cost of executing occasional processing. Modular systems also reduce downtime required for cleaning and reconfiguration, which further increases accessibility to products and efficiency for manufacturers.
Emphasis on Precision in Particle Size Control
Shift: The demand for precision control in de-agglomeration processes is on the rise, especially in industries where specific particle dimensions are crucial. One such example is pharmaceuticals, where it is critical to obtain the accurate particle size distribution to ensure that a drug remains effective and bioavailable.
Likewise, in food processing, consistent particle size can help to enhance texture, solubility and overall quality of the end product. With industries encountering ever more rigorous regulatory standards and price in consumer demand for their products, the rapid, high-precision control of particle size has become a crucial parameter.
Strategic response: To address this challenge, manufacturers like Schneider Electric and L.B. Bohle have developed high-precision de-agglomerating systems featuring first-generation air classifiers and vibrating mills that enable manufacturers to achieve precise particle sizes as per application requirements.
For example, L.B. Bohle’sBohleTurbomill is designed to give a reproducible particle size reduction with a minimal spread, to comply with the strict requirements of pharmaceutical manufacturers. Combined with high-precision monitoring systems, these technologies enable continuous adjustment of the milling process in real time to yield reproducible results.
The following table shows the estimated growth rates of the top five territories expected to exhibit high consumption through 2035:
| Countries | CAGR, 2025 to 2035 |
|---|---|
| USA | 10.2% |
| Germany | 10.5% |
| China | 11.1% |
| Japan | 10.8% |
| India | 11.5% |
The USA de-agglomeration equipment played a significant role in the growth of the worldwide market in the year of 2018 with rising focus on food safety, precision manufacturing, high-quality processing methods and driven by requirements for environmentally friendly processing equipment. Among these, the food processing industry, for example, is one of the most significant driving demand due to strict regulatory frameworks that require high quality and consistency of food production. The pharmaceutical industry is also supported by technological innovations encompassing de-agglomeration systems for accurate particle size reduction which is a critical element for drug formulation and bioavailability.
Sustainability is also one of the major key factors propelling market expansion, with industries desiring energy-efficient and lower waste processing systems. The need for advanced de-agglomeration equipment is also being driven by the growing adoption of automation and smart processing systems. Manufacturers are developing more supplementary and flexible solutions with continued research and development investments, corroborating to market development.
The demand for de-agglomerating equipment has been driven significantly by China’s rapid industrialization and expansion of its chemical and pharmaceutical manufacturing. The quest for efficiency improvements, high-quality standards and minimization of material waste has seen this type of equipment adopted across multiple industries.
The pharma industry in China is the biggest user of de-aggregation equipment which is used for energy-efficient particle reduction in drug formulation. Moreover, the chemical manufacturing sector is adopting advanced processing technologies to boost production efficiency and achieve export quality standards worldwide. The Growth Of The De-agglomerating Equipment Market In China Is Strongly Supported By Government Initiatives Promoting Technological Advancements And Sustainable Manufacturing.
Demand for de-agglomeration equipment has been high in Japan, which has an emphasis on high-precision manufacturing and automation. With the need for stringent quality control the pharmaceutical and food processing industries within the country command advanced processing solutions that guarantee product consistency and safety.
Especially, the food processing sector is experiencing a growing demand for de-agglomeration machinery owing to amount and quality product preferences changing over time in the market. The development of Japan's technology in automation and robotics also supports the integration of smart processing systems, which can further improve the efficiency of de-agglomeration equipment. Market expansion continues as innovation, regulation compliance, and industry modernization converge.
| Segment | Food Processing (By End Use) |
|---|---|
| Value Share (2025) | 44.3% |
De-agglomeration equipment is one of the primary end users of the food processing industry, which is driven by the required texture, consistency, and quality of the product. The big challenge to food manufacturers is the common need of consumers for processed foods with uniform particle size and texture which is leading them to adopt sophisticated de-agglomeration solutions.
Strict food safety protocols also play a key role in promoting high-performance equipment adoption. The increasing consumption of powdered and granulated food items, including instant mixes, spices, and protein powders is driving the investments in specialized de-agglomerating machines. Moreover, automation in food processing facilities generates extreme efficiency, therefore de-agglomeration equipment are crucial to be integrated into food manufacturing.
| Segment | Pharmaceuticals (By End Use) |
|---|---|
| Value Share (2025) | 36.8% |
The pharmaceutical industry largely depends on de-agglomeration technology to obtain the right particle size for drug formulation. In pharmaceutical production, the necessity for consistency in medicinal powders, tablets, and granules has educated the perception that advanced de-agglomeration solutions have gained widespread acceptance.
Regulatory authorities (FDA, EMA, etc.) implement strict regulations for the processing of pharmaceuticals, therefore high-performance equipment has to be used to make sure compliance is maintained. The increasing emphasis on biopharmaceuticals and personalized medicine has also driven investments in specialized processing technologies. To keep pace with the growing demand, as pharmaceutical companies scale-up their production capabilities the demand for de-agglomeration equipment is projected to increase drastically.
Prominent players expanding their presence in the de-agglomerating equipment market via technology upgrades, product customization, and partnership are Hosokawa Micron, GEA Group, and The Fitzpatrick Company. These companies have improved industrial productivity via bespoke de-agglomeration solutions for the pharmaceuticals, food processing, and chemical sectors. Calibration to perfection makes it easier to operate them with improved material handling and uniformity of particle size, as they consider automation and precision engineering in their equipment.
In addition, those who manufacture products in this domain are still experimenting with different sets of materials and rotor designs to provide better operating efficiencies at lower costs. Moreover, some players are targeting user-friendly attributes like easy-clean mechanisms and modular configurations to meet the demands of hygiene-sensitive industries. These companies have also formed strategic collaborations with end-user industries and research institutions, allowing them to fine-tune their technologies and widen their outreach.
For instance
The market is expected to grow at a CAGR of 10.7% during the forecast period from 2025 to 2035.
The market is estimated to reach approximately USD 24.5 billion by 2035.
The food processing segment is anticipated to witness significant growth due to the increasing use of de-agglomerating equipment in converting heat-sensitive and sticky conglomerate masses into uniform powders or pieces.
Key growth drivers include the rising demand for efficient processing equipment in the food industry, technological advancements leading to innovative product launches, and the need to replace labor-intensive manual separation processes.
Leading companies in the market include Hosokawa Micron, IDEX Corporation, Munson Machinery, Polychem Dispersions, ISM, and FREWITT.
The market serves various industries, including food processing, chemical manufacturing, and pharmaceuticals, along with other specialized applications.
The market is segmented as North America, Latin America, Western Europe, Eastern Europe, East Asia, South Asia & Pacific, Central Asia, Russia and Belarus, Balkan & Baltic Countries, Middle East and Africa.
Market Outlook of Omega-3 Pet Supplement by Pet, Type, Form, Application and Other Types Through 2035
Extra Neutral Alcohol (ENA) Market Analysis – Growth, Applications & Outlook 2025-2035
Analysis and Growth Projections for Arrowroot Starch Market
Analysis and Growth Projections for Fructo-Oligosaccharides Market 2025 to 2035
Analysis and Growth Projections for Beverage Flavoring Agent
Plant-Based Collagen Market Analysis by Sources, Form and End-use Industry Through 2035
De-Agglomerating Equipment Market
Thank you!
You will receive an email from our Business Development Manager. Please be sure to check your SPAM/JUNK folder too.
