BPA Free Thermal Paper Market Outlook from 2024 to 2034

The global BPA free thermal paper market size is estimated to reach USD 2 billion in 2024. The industry is further anticipated to rise at a CAGR of 4.1% in the evaluation period. The sector is projected to attain a value of USD 4.1 billion by 2034. In 2023, the market was valued at USD 1.9 billion.

The industry is primarily growing due to the heightened consumer awareness of health risks associated with Bisphenol A. Various research studies have shown health issues, including hormonal disruptions and increased cancer risk when exposed to BPA. This has pushed businesses to opt for safer alternatives. Key players in the manufacturing sector are, thus, curating packaging solutions made from bisphenol S (BPS), diphenyl sulfone (DPS), and ascorbic acid-based compounds to cater to the demands of consumers.

Several governments have also banned BPA thermal paper due to its potential health hazards. This factor has played a crucial role in the increasing adoption and has accelerated the transition to BPA-free thermal paper in the industrial world. By using these thermal papers, businesses are not only ensuring the safety of their consumers but also enhancing their brand image among the general population.

BPA Free Thermal Paper Industry Assessment

Attributes Key Insights
Historical Size, 2023 USD 1.9 billion
Estimated Size, 2024 USD 2 billion
Projected Size, 2034 USD 4.1 billion
Value-based CAGR (2024 to 2034) 4.1%

Technological advancements in thermal paper production have also had a positive effect on the overall market growth. These innovations have made BPA-free options more viable and cost-effective, which has made the adoption for small-scale businesses economically feasible. Apart from this, key players in the market are also pouring billions of dollars into improving the quality and durability of BPA-free thermal paper to encourage more businesses in a wide spectrum of industries across sectors to make the switch.

Sustainability trends, which are currently the talk of the town, have also made a significant impact on the market. Businesses, by choosing BPA-free paper in their production are not only prioritizing environmental sustainability but also consumer health. By doing so, key players in the packaging sector can offer their product offerings to eco-conscious businesses and consumers.

The expansion of the retail sector in the developing and underdeveloped parts of the world, especially in Asian and Southeast Asian countries, has also facilitated the growth of the BPA-free thermal paper market. In countries like Thailand, Malaysia, Singapore, India, etc., where the hospitality sector has reached its all-time peak, the demand for these thermal paper solutions has skyrocketed.

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Semi-Annual Market Update

The table below illustrates the predicted CAGR for the global phenol-free thermal paper market across various semi-annual periods from 2024 to 2034. The market is expected to experience a surge, with a CAGR of 4.3%, during the first half (H1) of the decade from 2024 to 2029. However, it is anticipated to plunge and grow at a marginal rate of 3.9% in the second half (H2) of the decade from 2029 to 2034.

Particular Value CAGR
H1 4.5% (2023 to 2033)
H2 3.8% (2023 to 2033)
H1 4.3% (2024 to 2034)
H2 3.9% (2024 to 2034)

From H1 2023 to H2 2033, the CAGR is expected to slightly increase to 4.5% in the first half and then remain relatively stable at 3.8% in the second half. The market is very likely to remain constant with a retention of 70 basis points (BPS).

Key Industry Highlights

Applications beyond Traditional Industries to Accelerate Demand

BPA-free thermal paper has found its place in a wide array of domains. In the healthcare sector, these thermal papers are in great demand as they are used for printing prescriptions, patient information, and medical reports. Even in the banking sector, BPA-free thermal paper for printing ATM receipts, transaction records, and banking statements. All these factors have collectively helped the market grow positively in the last few years.

Development of Alternative Chemicals Contributes Positively to the Market

Key players in the market are actively seeking new chemicals to replace BPA in thermal paper. Bisphenol S (BPS), diphenyl sulfone (DPS), and other ascorbic acid-based formulations are increasingly being used in the production of thermal paper. By using these materials these companies are aiming to not only enhance the durability of their product offerings but also minimize their carbon footprint.

Higher Production Costs and Limited Awareness to Hamper the Growth

The market is adversely affected by the production costs of these thermal papers. As compared to traditional BPA-containing thermal papers, the use of alternative chemicals and advanced manufacturing processes increases the expenses for manufacturers. This has potentially limited the widespread adoption of these thermal sheets in the industrial landscape. There is also limited awareness regarding the benefits of BPA-free thermal sheets in the general populace. This factor has also hampered the market growth significantly.

Ismail Sutaria
Ismail Sutaria

Principal Consultant

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2019 to 2023 BPA Free Thermal Paper Demand Outlook Compared to Demand Forecast from 2024 to 2034

The BPA-free thermal paper industry size was tipped to be USD 1.6 billion in 2019. Throughout the historical period, the sector grew at a CAGR of 3.2%, reaching a size of USD 1.9 billion in 2023.

Lockdowns and restrictions during the pandemic meant that there was a significant dip in the economic activity of developed and developing economies. The retail and hospitality sectors, which are the largest consumers of thermal paper, also had to limit their services. Like many other industries, the thermal paper market also experienced disruptions in raw material supply chains due to global lockdowns and transportation restrictions.

With consumers becoming accustomed to the new normal, there was an increased awareness of hygiene and health safety measures. This led businesses to prioritize safer materials like BPA-free thermal paper for receipts. As economies gradually opened up, the renewed activity automatically drove demand for thermal paper used in point-of-sale systems and transactional documentation.

The market is forecasted to improve as governments in emerging economies are building new cities and tech parks to boost infrastructure and economic growth. This will present the manufacturers of anti-slip tapes with excellent opportunities in the future. Innovations in BPA-free thermal paper, such as improved durability, print quality, and eco-friendly formulations are helping the market gain momentum.

Market Concentration

Tier one companies such as Koehler Paper Group, Mitsubishi Paper Mills, Appvion Operations, Inc., and Oji Paper are leading the market through substantial investments in research and development to create high-quality, innovative BPA-free thermal paper products. These companies are focusing on enhancing the performance and durability of BPA-free alternatives, ensuring they meet or exceed the quality of traditional thermal paper. Through their vast market reach, these companies are also making BPA-free thermal paper more accessible worldwide, thus fostering widespread adoption.

Ricoh Company, Ltd., Jujo Thermal Ltd., Siam Paper Public Company Limited, and Nakagawa Manufacturing (USA), Inc., some of the tier two companies, are differentiating themselves by targeting niche markets and offering specialized products. These companies are focusing on eco-friendly solutions, utilizing bio-based and recycled materials to produce BPA-free thermal paper. Their efforts to innovate in environmentally sustainable practices are appealing to a growing segment of environmentally conscious consumers and businesses.

Tier three companies like Iconex LLC, Guangdong Guanhao High-Tech Co., Ltd., Henan Province JiangHe Paper Co., Ltd., and Hansol Paper Co., Ltd. are playing a crucial role in the market by providing cost-effective BPA-free thermal paper solutions. These companies often operate in emerging markets and cater to small and medium-sized enterprises (SMEs) that require affordable yet reliable BPA-free options.

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Country-wise Insights

Growth in the retail sector in countries like China, India, and Japan is enhancing the accessibility of thermal paper products in the Asia Pacific. Strong regulatory support for sustainable packaging powers the production of BPA free thermal sheets in Europe. A well-developed retail network, including supermarkets, health food stores, and online platforms, facilitates the widespread availability of these papers in Northern America.

Countries Value CAGR (2024 to 2034)
Canada 2.1%
The United States 2.5%
Germany 1.9%
India 6.2%
Thailand 5%
South Korea 3.2%
China 5.4%
The United Kingdom 2.4%

India’s Market to Benefit from Expanding Retail Sector

India’s BPA-free thermal paper industry is poised to record a CAGR of 6.2% through 2034. In India, the market is growing, primarily due to the rapid expansion of the retail sector and increasing consumer health awareness. As the country urbanizes and the middle class expands, retail businesses are booming. This has led to higher demand for point-of-sale materials like thermal paper. India's younger, tech-savvy population is becoming more conscious of health and environmental issues. This awareness drives both consumers and businesses to seek safer alternatives to BPA-containing products.

Government initiatives to promote sustainable practices and stricter regulations on harmful chemicals are further accelerating the shift towards BPA-free thermal paper.

Robust Manufacturing Sector to Profit the Chinese BPA Free Thermal Paper Market

The sector is set to register a CAGR of 5.4% over the forecast period in China, making it a highly fertile country for the industry. The combination of regulatory enforcement and the booming e-commerce sector is the main reason for this healthy growth.

China's market growth for phenol-free thermal paper is fuelled by stringent government regulations and a robust manufacturing sector. The Chinese government has implemented strict regulations to limit BPA usage due to its health risks. This has compelled businesses to adopt safer alternatives. China's position as a global manufacturing hub means that any regulatory changes quickly ripple through various industries, increasing the demand for BPA-free thermal paper. The rapid digitization and expansion of e-commerce in China require reliable and safe transaction materials, which has further driven the demand.

The United States to Showcase a Decent Growth Rate in the Coming Future

The United States industry is expected to register a CAGR of 2.5% over the forecast period. The market is blessed with strong consumer advocacy and regulatory bodies like the FDA and EPA, which scrutinize the use of chemicals like BPA. This scrutiny leads to increased adoption of BPA-free alternatives.

The demand for phenol-free thermal paper is also growing due to heightened health and environmental awareness among consumers and businesses. A multitude of businesses in the country are integrating corporate social responsibility (CSR) strategies, which include using safer and more sustainable materials. The retail and service industries are also pushing for safer, high-quality thermal paper to meet customer expectations and comply with health guidelines, boosting the market for phenol-free thermal paper in the United States.

Category-wise Insights

The section below offers in-depth insights into leading segments. In terms of printing technology, the direct thermal segment is estimated to dominate by holding a share of 63.7% in 2024. By applications, the POS system category is projected to dominate the industry obtaining a share of 31.2% in 2024.

Direct Thermal Technology to Gain Momentum in the Coming Future

Direct thermal, based on printing technology, is expected to take up 63.7% of the industry share in 2024.

Printing Technology Direct Thermal
Value Share (2024) 63.7%

The demand for direct thermal printing technology when it comes to the phenol-free thermal paper industry increasing as it eliminates the need for ink, toner, or ribbons, reducing maintenance and operational costs. They are also preferred by businesses due to their simplicity, reliability, and cost-effectiveness.

Direct thermal printing technology is finding its applications in receipts, labels, and tickets because it offers fast, high-quality prints with minimal upkeep. The rising focus on sustainability and reducing waste also supports the adoption of direct thermal technology for modern businesses seeking efficiency and environmental responsibility.

Phenol Free Thermal Papers Find their Place in the POS Systems

Phenol-free thermal papers, based on applications, are classified into POS systems, ticketing, lottery and gaming, labels and tags, banking and finance, and other sectors including event management, kiosks, and parking systems. The POS system segment holds a share of 31.2%, as of 2024.

Application POS system
Value Share (2024) 31.2%

Growing health and safety concerns associated with BPA and other phenolic compounds are the main reasons why phenol-free thermal papers are increasingly adopted in POS systems. Their demand in these sectors is also rising as these thermal papers offer comparable performance and reliability to traditional options. They also ensure high-quality print results without compromising health standards.

Companies in the POS system sectors also prefer phenol free thermal papers as they benefit from the positive environmental impact and corporate social responsibility associated with using safer, eco-friendly materials.

Competitive Landscape

The BPA-free thermal paper market is filled with a multitude of companies all vying for international dominance. These companies have already invested billions of dollars in the development of phenol free thermal papers that are more durable, flexible, and reliable so that they can be used in a wide spectrum of industries. These companies are also experimenting with the ink used to print on these papers. There is also an observed trend of incentivizing consumers and businesses for proper disposal of these papers after the end of their life cycle.

Koehler Paper Group, Mitsubishi Paper Mills, Appvion Operations, Inc., Oji Paper, and Ricoh Company, Ltd., are some of the most prominent companies in this market.

Recent Developments

  • In February 2024, Lecta expanded its Termax thermal paper line with the introduction of two phenol-free grades, Termax TC20X and TC20XB. These grades offered high image resolution and sensitivity, catering to demanding label applications in food and industrial sectors.
  • In August 2023, Mitsubishi HiTec Paper unveiled new specialty papers at Labelexpo Europe, including PURE for LABEL thermal paper, designed without chemical developers and offering archival quality for 40 years. They also introduced the thermoscript LL77 series, featuring phenol-free options for Linerless labels.
  • In March 2023, HERMA expanded its thermal label range with HERMAtherm rECO, a phenol-free paper made from recycled fibers. The eco-friendly material offered high print quality suitable for food packaging, meeting industry standards for barcode readability and adhesive performance.

Key Players in the BPA Free Thermal Paper Industry

  • Koehler Paper Group
  • Mitsubishi Paper Mills
  • Appvion Operations, Inc.
  • Oji Paper
  • Ricoh Company, Ltd.
  • Jujo Thermal Ltd.
  • Siam Paper Public Company Limited
  • Nakagawa Manufacturing (USA), Inc.
  • Iconex LLC
  • Guangdong Guanhao High-Tech Co., Ltd.
  • Henan Province JiangHe Paper Co., Ltd.
  • Hansol Paper Co., Ltd.
  • Kanzaki Specialty Papers
  • Papierfabrik August Koehler SE
  • Gold Huasheng Paper Co., Ltd.
  • PG Paper Company Ltd.
  • Lecta Group
  • Rotolificio Bergamasco S.r.l.
  • Twin Rivers Paper Company
  • Raven Industries, Inc.

Key Segments of the BPA Free Thermal Paper Industry

By Technology Type:

The BPA-free thermal paper market can be segmented by printing technology into direct thermal and thermal transfer categories.

By Thickness:

Based on thickness, the market is divided into segments of up to 60 μm, 61 to 80 μm, and above 80 μm.

By Application:

Regarding application, the market encompasses POS systems, ticketing, lottery and gaming, labels and tags, banking and finance, and other uses such as event management, kiosks, and parking systems.

By Region:

Key countries of North America, Latin America, Europe, East Asia, South Asia, Middle East and Africa (MEA), and Oceania have been covered in the report.

Frequently Asked Questions

What is the overall global valuation for the BPA free thermal paper industry?

The global valuation is USD 2 billion as of 2024.

What does the future of the BPA free thermal paper industry look like?

The market is expected to reach USD 4.1 billion by 2034.

What is the growth of the BPA free thermal paper industry in terms of CAGR?

The market is likely to expand at a CAGR of 4.1% from 2024 to 2034.

Who are the prominent manufacturers of BPA free thermal paper?

Koehler Paper Group, Mitsubishi Paper Mills, and Appvion Operations.

What was the BPA free thermal paper market value in 2023?

In 2023, the global market was valued at USD 1.9 billion.

Table of Content
1. Executive Summary
2. Industry Introduction, including Taxonomy and Market Definition
3. Market Trends and Success Factors, including Macro-economic Factors, Market Dynamics, and Recent Industry Developments
4. Global Market Demand Analysis 2019 to 2023 and Forecast 2024 to 2034, including Historical Analysis and Future Projections
5. Pricing Analysis
6. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034
    6.1. Grade
    6.2. Thickness
    6.3. Printing Technology
7. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Grade
    7.1. Bleached
    7.2. Unbleached
8. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Thickness
    8.1. Less than 30 GSM
    8.2. 30-50 GSM
    8.3. More than 50 GSM
9. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Printing Technology
    9.1. Thermal Printing
    9.2. Digital Printing
    9.3. Direct Thermal Transfer
10. Global Market Analysis 2019 to 2023 and Forecast 2024 to 2034, By Region
    10.1. North America
    10.2. Latin America
    10.3. Western Europe
    10.4. South Asia
    10.5. East Asia
    10.6. Eastern Europe
    10.7. Middle East & Africa
11. North America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
12. Latin America Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
13. Western Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
14. South Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
15. East Asia Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
16. Eastern Europe Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
17. Middle East & Africa Sales Analysis 2019 to 2023 and Forecast 2024 to 2034, by Key Segments and Countries
18. Sales Forecast 2024 to 2034 by Grade, Thickness, and Printing Technology for 30 Countries
19. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard
20. Company Profile
    20.1. Appvion Incorporated
    20.2. Nippon Paper Industries Co., Ltd.
    20.3. KOEHLER GROUP
    20.4. Oji Holdings Corporation
    20.5. Mitsubishi Paper Mills Limited
    20.6. Nakagawa Manufacturing (USA), Inc.
    20.7. KANZAN Spezialpapiere GmbH
    20.8. Jujo Thermal Ltd.
    20.9. Panda Paper Roll
    20.10. Telepaper
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