‘Single’, ‘Double’ and ‘Multiple’ Discs for Diverse Aircraft Applications
The utilisation of aircraft carbon brake discs for military and commercial aircrafts for gliding, taking off and landing is a key growth prospect for the industry. As, carbon brake discs are light weight, their preference over traditional ones is helping the manufacturers to leverage the innovation. Its feature of push backing without the use of aircraft engines is one of the important features that is taken into consideration. Furthermore, Carbon brake disc are designed to reduce the green house emission which eventually helps in reducing the environmental pollution overall.
As per the research paper published on doi.org. in March 2021, Fe-Si-Cu can reduce the wear loss of brake by 85%. Copper helps in covering the friction surface by continuous and stable friction film. For the experiment, FeSi75 alloy and copper were mixed to form an infiltration agent for the modification of C/C-SiC composites. The examination of Fe-Si-Cu modified C/C-SiC resulted in yielding of significant wear reduction of brake disc and pads. The graphitisation of carbon fibres in brake pad material also helped in improving the wear resistance of the brake pair.
Fraunhofer IWS scientists in March 2021 have developed the HICLAD process concept for allowing a maximization of corrosion and also protecting the tailored surface functionalization. HICLAD is capable of high quality corrosion coatings in an efficient process. HICLAD is a cost effective coating solution having good friction behaviour and it has reduced particulate CO2 emissions. The process uses specially developed powder nozzles and optics configuration. As, HICLAD contains tungsten carbide, titanium carbide or chromium carbide, it is good in resisting the wear embedded in an iron base alloy.
The Epic E1000 GX introduced by Epic Aircraft features the Garmin GFC 700 Automated Flight Control System (AFCS) and the Hartzell 5-Blade Composite Propeller. It has improved performance, safety, comfort and versatility. The aircraft includes the benefits of carbon fibre which is applied to a sophisticated aerodynamic airframe consisting of 1200 horsepower engine. The aircraft is wedge shaped announciation panel with pre takeoff configuration check and AOA indicator.
Aircraft brake with single discs are a commonplace in small and light aircrafts. A non-rotating caliper is bolted to the landing gear axle, aiding in applying the brakes during friction on either sides of the discs. However, the single disc proves to be inept for applying brakes. As such, two discs are bolted to the wheel in aircraft carbon brakes with dual discs enveloping a center carrier in between the discs. Presence of linings on both the sides contacts all the discs during employment of brakes, enabling safer braking, thereby making aircraft carbon brakes with dual discs highly suitable in large and heavy aircrafts.
Aircraft carbon brakes with multiple discs are attached to an extended bearing carrier akin to a torque tube unit bolted to the axle flange, chiefly for heavy-duty applications, including military aircraft operations.
Developing and Developed Countries – Increasing Aerial Operations Underpin the Growth
Upsurge in commercial aircraft operations across developed and developing countries is set to bolster the global aircraft carbon brake disc market, with the US handling majority of the aerospace operations across the globe, followed by France, China, and the UK. Growing air traffic in countries, including Vietnam, India, and Saudi Arabia, implies surging production of aircrafts – a factor grabbing the eyes of market players. Furthermore, the IATA (International Air Transport Association) emphasizes that the Asia Pacific region is anticipated to lead the air traffic by the next two decades, which will work in favor of the market players.
Leveraging ‘State-Of-The-Art’ Solutions – Key Tenet to Define Stakeholders’ Tactics
The global aircraft carbon brake disc market is spectating fair consolidation with market leaders, including Safran Group, SGL Carbon, and Meggitt PLC, accounting for slightly above half of the total market revenue. With governing bodies of countries across the globe issuing a clarion call for decreasing carbon footprint, market players – UTC Aerospace Systems - are launching aircraft carbon disc made of carbon sink material. Blockchain technology is garnering imminence, as such, challengers, including Honeywell International Inc., are distributing aviation parts via e-commerce platforms for improved access to customers.
For efficient maintenance of aircraft carbon brake disc, regional players are developing carbon and aircraft brake monitoring system. Citing an uptick in commercial aviation, organized and emerging market forces are manufacturing aircraft carbon disc made for commercial narrow-body aircrafts. Furthermore, market players are targeting the regions of Southeast Asia following eastward shift in aviation’s center of gravity.
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How Growth will Unfold
The amplifying quest of lightweight aircraft components for enhanced fuel as well cost efficacy is set to boom the demand for aircraft carbon brake discs in near future. Witnessing an upswing in the production of aircraft fleet in Asia - ~40% - in the upcoming years, manufacturers will target the regions of APAC, particularly China, and India. Competitive flight fares are encouraging airline carriers to deploy new aircrafts, creating lucrative opportunities for aircraft carbon disc makers.
On the contrary, about a fifth of global aerospace and defense equipment are estimated to be procured from gray markets in a bid to achieve better profit margins. As such, susceptibility of aircraft production to counterfeiting appears to remain the Achilles’ heel in the growth of the global aircraft carbon brake disc market.
FREQUENTLY ASKED QUESTIONS ABOUT AIRCRAFT CARBON BRAKE DISC MARKET
What are the aircraft carbon brake disc revenue opportunities, and how will it develop over the next 10 years?
As of 2018, the global aircraft carbon brake disc market was valued at US$ 900 Mn and projected to increment at a CAGR of 6% during the forecast period 2019-2029. The market will continue to witness growth, due to the moderate rise in aircraft fleet size, in the view of growing air passengers.
What are the major trends disrupting the aircraft carbon brake disc market growth?
Introduction of aircraft carbon brake disc made of carbon sink material is emerging as a key trend in the market. It allows the aircraft to pushback without the use of aircraft engines and is designed to reduce greenhouse gas emission and fuel volumes used by an aircraft during ground operations. Additionally, blockchain technology is gaining traction in the development of aircraft carbon brake disc.
Which strategies are helping key players to maintain their presence in the market?
Regional players are developing carbon and aircraft monitoring system for efficient maintenance of aircraft carbon brake disc. Also, emerging market forces are manufacturing carbon disc made for commercial narrow-body aircraft.
What are the factors mushrooming demand for aircraft carbon brake disc?
The magnifying quest of lightweight aircraft components for enhanced fuel and cost-effectiveness are the factors that are catapulting the demand for aircraft carbon brake disc. Growing adoption of carbon brakes is further pushing the market growth, as it can withstand high temperatures as compared to any other types of brakes.
Which region will witness the highest growth in the aircraft carbon brake disc market?
In both developed and developing countries, growing commercial aircraft operations is set to augment the aircraft carbon brake disc market. Furthermore, according to IATA (International Air Transport Association), growing air traffic in APAC will influence the production of aircraft and will work in favor of the market players.
How is increasing demand for leased aircraft supporting the aftermarket sales of the aircraft carbon brake disc market?
Most of the aircraft in the fleet of regional carriers are leased. Major players lease out the aircraft to small airline carriers in order to avoid high capital investments. Additionally, the aircraft’s landing gears and components are serviced and changed for enhancing aftersales performance.
AIRCRAFT CARBON BRAKE DISC MARKET TAXONOMY
The global aircraft carbon brake disc market is segmented in detail to cover every aspect of the market and presents a complete market intelligence approach to the reader.
- General Aviation
- Commercial Aircraft
- Narrow Body Aircraft
- Wide Body Aircraft
- Regional Jets
- Military Aircrafts
- First Fit
- Retro Fit
- North America
- Latin America
- East Asia
- South Asia