Double Decker Roll Forming Machine Market Size and Share Forecast Outlook 2025 to 2035

The Double Decker Roll Forming Machine Market is estimated to be valued at USD 98.1 million in 2025 and is projected to reach USD 167.6 million by 2035, registering a compound annual growth rate (CAGR) of 5.5% over the forecast period.

Quick Stats for Double Decker Roll Forming Machine Market

  • Industry Value (2025): USD 98.1 million
  • Forecast Value (2035): USD 167.6 million
  • Forecast CAGR: 5.5%
  • Leading Segment in 2025: Fully Automatic (50.0%)
  • Key Growth Region: North America, Asia-Pacific, Europe
  • Top Key Players: Rollex Rollforming, Formit Ltd, Gurukrupa Industries, ILLIG Maschinenbau GmbH & Co. KG, Galatamak Industrial Machinery Inc, Shanghai MTC Industrial Co. Ltd, Wuxi Jingshirui Machinery Factory, Botou Kexinda Roll Forming Machine Co., Ltd, Jupiter Roll Forming Pvt. Ltd., HEBEI YUFA ROLL FORMING MACHINERY CO., LTD, Wuxi Lotos Roll Forming Machinery Manufacturing

Double Decker Roll Forming Machine Market

Rationale for Segmental Growth in the Double Decker Roll Forming Machine Market

Market Overview

The double decker roll forming machine market is gaining momentum as manufacturers seek compact, high-output machinery capable of forming multiple profiles from a single line. This growth is being influenced by increasing demand for space-optimized production systems, especially in industries with high customization and volume requirements.

The integration of digital control systems and servo motors in these machines has improved precision and reduced changeover times, allowing for continuous operation and faster throughput. Additionally, stricter quality standards and demand for consistent dimensional accuracy in formed components are driving investment in advanced roll forming solutions.

The ability of double decker machines to switch between top and bottom roll sets without mechanical disassembly is creating operational flexibility that aligns with lean manufacturing practices. Looking forward, the market is expected to benefit from infrastructure expansion, electrification of transport, and increased modular construction activity across developing and developed regions.

Segmental Analysis

The market is segmented by Machine Type and End Use Industry and region. By Machine Type, the market is divided into Fully Automatic, Manual, and Semi-Automatic. In terms of End Use Industry, the market is classified into Automotive Industry, Construction and Building Industry, Aviation Industry, Storage Industry, Oil and Gas Industry, and Logistics.

Regionally, the market is classified into North America, Latin America, Western Europe, Eastern Europe, Balkan & Baltic Countries, Russia & Belarus, Central Asia, East Asia, South Asia & Pacific, and the Middle East & Africa.

Insights into the Fully Automatic Machine Type Segment

Double Decker Roll Forming Machine Market Analysis By Machine Type

Fully automatic machines are expected to hold 50.0% of the total revenue share in the double decker roll forming machine market in 2025, making it the leading segment. This dominance is being driven by the ability of fully automatic systems to streamline production, minimize operator intervention, and enhance safety. Automated systems integrate programmable logic controls (PLC), touch-screen interfaces, and sensor-based feedback loops to enable real-time adjustments and minimize defects.

The reduction in downtime and improved repeatability has made fully automatic configurations a preferred choice for mass production in high-specification environments. Their compatibility with Industry 4.0 frameworks and ease of integration into smart manufacturing ecosystems further contribute to their growing adoption.

As companies focus on boosting productivity while maintaining high tolerances and reducing labor dependency, fully automatic machines are increasingly viewed as a critical investment for long-term operational efficiency.

Insights into the Automotive Industry End-Use Segment

Double Decker Roll Forming Machine Market Analysis By End Use Industry

The automotive industry is projected to account for 28.0% of the revenue share in the double decker roll forming machine market in 2025. This leading position is attributed to the sector’s high-volume requirements for precision-formed metal components used in body panels, chassis frames, and structural reinforcements.

Roll forming technology enables production of lightweight, complex profiles with superior mechanical properties, aligning with the automotive industry's shift toward lightweighting and fuel efficiency. The ability to form dual profiles on a single line without changing tooling setups offers automotive suppliers faster turnaround and cost savings.

Compliance with stringent quality and dimensional accuracy standards has further driven the industry to adopt advanced forming technologies. As electric vehicle (EV) production accelerates and modular vehicle architectures become standard, demand for high-speed, flexible, and space-saving forming solutions like double decker roll forming machines is expected to increase significantly.

Double Decker Roll Forming Machine Market: Market Outlook

The double decker roll forming machine is designed to produce trapezoidal, corrugated roofing sheets and cladding sheets. This double decker roll forming machine is easy to operate with high efficiency reduces energy consumption.

The double decker roll forming machine can make two design sheets at a time. The machine has an additional set of rollers and cutting blades for different roofing designs. The two-set roller uses a single machine base, hydraulic station, motor, cut frame, and PLC controller; therefore, it is an economical and low-cost machine with less investment and minimum maintenance cost.

The machine is sturdy, environment-friendly, and suitable for extreme environmental conditions, and it can produce flexible roofing designs as per the customer's requirement. Therefore the double decker roller forming machine gained tremendous popularity due to the extensive use of corrugated metal sheets.

What Are the Key Market Drivers Impacting the Growth of Double Decker Roll Forming Machine Market?

The double decker rolling machine provides high-quality products and increases the business's profitability by reducing the labour cost and manufacturing time. The machine can produce wall panels and steel roofs widely used to construct the factory sheds, warehouses, vehicle parking, garage, exhibition centres, compound wall, and temporary office sheds used during long-duration projects.

These wall and steel roof panels are easy to install, less installation period, easily transferable to another location, lightweight and durable. With the growing demand for fast and easy construction, the corrugated roof and cladding sheet are gaining importance. Therefore, the double decker roll forming machine could augment significant growth.

What are the Key Opportunities Shaping the Consumption of Double Decker Roll Forming Machine?

The corrugated sheets are long-lasting, and the repetitive folds on the sheets create higher durability and increase strength. The corrugated sheets and roof panels are used in various railway stations, metro stations, stadiums, and vehicle parking sheds. The roll forming applications are helpful in almost all metal-based industries.

The automobile industry is used for car door frames, set rails, heat exchanger radiator tubes, trims, and bumper reinforcement. In the construction and building industry, used for roofing and decking, doors and windows applications. It is also used in the oil and gas industry for deep-sea oil extraction and transportation of pipes. Therefore, the double decker roll forming machine has a tremendous growth opportunity.

Competitive Landscape

Double Decker Roll Forming Machine Market Analysis By Company

Key players such as

  • Rollex Rollforming
  • Formit Ltd
  • Gurukrupa Industries.
  • ILLIG Maschinenbau GmbH & Co. KG
  • Galatamak Industrial Machinery Inc.
  • Others

Key Asian players such as

  • Shanghai MTC Industrial Co. Ltd
  • Wuxi Jingshirui Machinery Factory
  • Botou Kexinda Roll Forming Machine Co., Ltd
  • Jupiter Roll Forming Pvt. Ltd.
  • HEBEI YUFA ROLL FORMING MACHINERY CO., LTD
  • Wuxi Lotos Roll Forming Machinery Manufacturing
  • Others

are actively involved in double decker roll forming machine market for different applications.

Key Strategies Adopted by Double Decker Roll Forming Machines Market Players

The manufacturers involved in manufacturing double decker roll forming machine adopt various strategies such as innovation and product launch to serve the increasing demand for the double decker roll forming machine market.

  • Wuxi Lotos Roll Forming Machinery Manufacturing Company introduced Steel double decker roll forming machine using high grade components and latest technology.

Why is India a Big Market for the Double Decker Roll Forming Machine Market?

India has excessive demand for double decker roll forming machines due to rapidly increasing the building and construction industry. The rapid urbanization and industrialization created a massive demand for corrugated and roof panel sheets.

The double decker roll forming machines have multiple benefits: a low cost, increase productivity, and reduce labour cost; hence, the manufacturer prefers the machine. As India has a massive demand for automobiles, building, and construction, the double decker roll forming machine anticipates substantial growth.

Key Segments of Double Decker Roll Forming Machines Market Covered in the Report

By Machine Type:

  • Manual
  • Semi-Automatic
  • Fully Automatic

By End Use:

  • Automotive Industry
  • Construction and Building Industry
  • Aviation Industry
  • Storage Industry
  • Oil and Gas Industry
  • Logistics

By Region:

  • North America
  • Latin America
  • Europe
  • South Asia
  • East Asia
  • Oceania
  • Middle East & Africa

Table of Content

  1. Executive Summary
    • Global Market Outlook
    • Demand-side Trends
    • Supply-side Trends
    • Technology Roadmap Analysis
    • Analysis and Recommendations
  2. Market Overview
    • Market Coverage / Taxonomy
    • Market Definition / Scope / Limitations
  3. Market Background
    • Market Dynamics
      • Drivers
      • Restraints
      • Opportunity
      • Trends
    • Scenario Forecast
      • Demand in Optimistic Scenario
      • Demand in Likely Scenario
      • Demand in Conservative Scenario
    • Opportunity Map Analysis
    • Product Life Cycle Analysis
    • Supply Chain Analysis
    • Investment Feasibility Matrix
    • Value Chain Analysis
    • PESTLE and Porter’s Analysis
    • Regulatory Landscape
    • Regional Parent Market Outlook
    • Production and Consumption Statistics
    • Import and Export Statistics
  4. Global Market Analysis 2020 to 2024 and Forecast, 2025 to 2035
    • Historical Market Size Value (USD Million) Analysis, 2020 to 2024
    • Current and Future Market Size Value (USD Million) Projections, 2025 to 2035
      • Y-o-Y Growth Trend Analysis
      • Absolute $ Opportunity Analysis
  5. Global Market Pricing Analysis 2020 to 2024 and Forecast 2025 to 2035
  6. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Machine Type
    • Introduction / Key Findings
    • Historical Market Size Value (USD Million) Analysis By Machine Type , 2020 to 2024
    • Current and Future Market Size Value (USD Million) Analysis and Forecast By Machine Type , 2025 to 2035
      • Fully Automatic
      • Manual
      • Semi-Automatic
    • Y-o-Y Growth Trend Analysis By Machine Type , 2020 to 2024
    • Absolute $ Opportunity Analysis By Machine Type , 2025 to 2035
  7. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By End Use Industry
    • Introduction / Key Findings
    • Historical Market Size Value (USD Million) Analysis By End Use Industry, 2020 to 2024
    • Current and Future Market Size Value (USD Million) Analysis and Forecast By End Use Industry, 2025 to 2035
      • Automotive Industry
      • Construction and Building Industry
      • Aviation Industry
      • Storage Industry
      • Oil and Gas Industry
      • Logistics
    • Y-o-Y Growth Trend Analysis By End Use Industry, 2020 to 2024
    • Absolute $ Opportunity Analysis By End Use Industry, 2025 to 2035
  8. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Region
    • Introduction
    • Historical Market Size Value (USD Million) Analysis By Region, 2020 to 2024
    • Current Market Size Value (USD Million) Analysis and Forecast By Region, 2025 to 2035
      • North America
      • Latin America
      • Western Europe
      • Eastern Europe
      • East Asia
      • South Asia and Pacific
      • Middle East & Africa
    • Market Attractiveness Analysis By Region
  9. North America Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • U.S.
        • Canada
        • Mexico
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  10. Latin America Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • Brazil
        • Chile
        • Rest of Latin America
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  11. Western Europe Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • Germany
        • U.K.
        • Italy
        • Spain
        • France
        • Nordic
        • BENELUX
        • Rest of Western Europe
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  12. Eastern Europe Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • Russia
        • Poland
        • Hungary
        • Balkan & Baltic
        • Rest of Eastern Europe
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  13. East Asia Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • China
        • Japan
        • South Korea
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  14. South Asia and Pacific Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • India
        • ASEAN
        • Australia & New Zealand
        • Rest of South Asia and Pacific
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  15. Middle East & Africa Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Country
    • Historical Market Size Value (USD Million) Trend Analysis By Market Taxonomy, 2020 to 2024
    • Market Size Value (USD Million) Forecast By Market Taxonomy, 2025 to 2035
      • By Country
        • Kingdom of Saudi Arabia
        • Other GCC Countries
        • Turkiye
        • South Africa
        • Other African Union
        • Rest of Middle East & Africa
      • By Machine Type
      • By End Use Industry
    • Market Attractiveness Analysis
      • By Country
      • By Machine Type
      • By End Use Industry
    • Key Takeaways
  16. Key Countries Market Analysis
    • U.S.
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Canada
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Mexico
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Brazil
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Chile
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Germany
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • U.K.
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Italy
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Spain
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • France
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • India
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • ASEAN
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Australia & New Zealand
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • China
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Japan
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • South Korea
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Russia
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Poland
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Hungary
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Kingdom of Saudi Arabia
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • Turkiye
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
    • South Africa
      • Pricing Analysis
      • Market Share Analysis, 2024
        • By Machine Type
        • By End Use Industry
  17. Market Structure Analysis
    • Competition Dashboard
    • Competition Benchmarking
    • Market Share Analysis of Top Players
      • By Regional
      • By Machine Type
      • By End Use Industry
  18. Competition Analysis
    • Competition Deep Dive
      • Rollex Rollforming
        • Overview
        • Product Portfolio
        • Profitability by Market Segments (Product/Age /Sales Channel/Region)
        • Sales Footprint
        • Strategy Overview
          • Marketing Strategy
          • Product Strategy
          • Channel Strategy
      • Formit Ltd
      • Gurukrupa Industries
      • ILLIG Maschinenbau GmbH & Co. KG
      • Galatamak Industrial Machinery Inc
      • Shanghai MTC Industrial Co. Ltd
      • Wuxi Jingshirui Machinery Factory
      • Botou Kexinda Roll Forming Machine Co., Ltd
      • Jupiter Roll Forming Pvt. Ltd.
      • HEBEI YUFA ROLL FORMING MACHINERY CO., LTD
      • Wuxi Lotos Roll Forming Machinery Manufacturing
  19. Assumptions & Acronyms Used
  20. Research Methodology

List of Tables

  • Table 1: Global Market Value (USD Million) Forecast by Region, 2020 to 2035
  • Table 2: North America Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 3: Latin America Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 4: Western Europe Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 5: Eastern Europe Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 6: East Asia Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 7: South Asia and Pacific Market Value (USD Million) Forecast by Country, 2020 to 2035
  • Table 8: Middle East & Africa Market Value (USD Million) Forecast by Country, 2020 to 2035

List of Figures

  • Figure 1: Global Market Pricing Analysis
  • Figure 2: Global Market Value (USD Million) Forecast 2020 to 2035
  • Figure 3: Global Market Value (USD Million) Share and BPS Analysis by Region, 2025 and 2035
  • Figure 4: Global Market Y-o-Y Growth Comparison by Region, 2025 to 2035
  • Figure 5: Global Market Attractiveness Analysis by Region
  • Figure 6: North America Market Incremental $ Opportunity, 2025 to 2035
  • Figure 7: Latin America Market Incremental $ Opportunity, 2025 to 2035
  • Figure 8: Western Europe Market Incremental $ Opportunity, 2025 to 2035
  • Figure 9: Eastern Europe Market Incremental $ Opportunity, 2025 to 2035
  • Figure 10: East Asia Market Incremental $ Opportunity, 2025 to 2035
  • Figure 11: South Asia and Pacific Market Incremental $ Opportunity, 2025 to 2035
  • Figure 12: Middle East & Africa Market Incremental $ Opportunity, 2025 to 2035
  • Figure 13: North America Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 14: Latin America Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 15: Western Europe Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 16: Eastern Europe Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 17: East Asia Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 18: South Asia and Pacific Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 19: Middle East & Africa Market Value Share and BPS Analysis by Country, 2025 and 2035
  • Figure 20: Global Market - Tier Structure Analysis
  • Figure 21: Global Market - Company Share Analysis

Frequently Asked Questions

How big is the double decker roll forming machine market in 2025?

The global double decker roll forming machine market is estimated to be valued at USD 98.1 million in 2025.

What will be the size of double decker roll forming machine market in 2035?

The market size for the double decker roll forming machine market is projected to reach USD 167.6 million by 2035.

How much will be the double decker roll forming machine market growth between 2025 and 2035?

The double decker roll forming machine market is expected to grow at a 5.5% CAGR between 2025 and 2035.

What are the key product types in the double decker roll forming machine market?

The key product types in double decker roll forming machine market are fully automatic, manual and semi-automatic.

Which end use industry segment to contribute significant share in the double decker roll forming machine market in 2025?

In terms of end use industry, automotive industry segment to command 28.0% share in the double decker roll forming machine market in 2025.

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