The global pipe screw extruder industry is estimated to account for USD 10.98 billion in 2025. It is anticipated to grow at a CAGR of 4.4% during the assessment period and reach a value of USD 16.18 billion by 2035.
In 2024, the pipe screw extruder industry grew steadily because of rising demand for plastic pipes in construction activities, agriculture, and infrastructure development. The Asia-Pacific region, especially China and India, was a main driver of growth because of fast-paced urbanization and government investments in water supply and sanitation infrastructure.
Technological developments, including the implementation of Industry 4.0 technologies and the use of twin-screw extruders, became popular, increasing the efficiency of production and the quality of products.
Manufacturers, however, were met with challenges in the form of increasing raw material prices and environmental regulations, prompting companies to spend on sustainable measures and recyclable materials.
Looking forward to 2025 and beyond, the industry is anticipated to progress at a CAGR of 4.4% to reach USD 10.98 billion in 2025 and USD 16.18 billion by 2035. Concern for sustainability will gather momentum, with the adoption of recycled plastics and sustainable production methods by more and more manufacturers. Emerging landscape in Southeast Asia and Africa are expected to offer new opportunities, driven by population growth and infrastructure development.
In addition, innovation in multi-layer and co-extrusion technologies will increase product diversity and support changing industry needs. Companies that prioritize innovation, sustainability, and customization will be well-positioned to capitalize on these trends and maintain a competitive edge in the global industry.
FMI Survey Findings: Pipe Screw Extruder Dynamics from Stakeholder Perspectives
Surveyed Q4 2024, n=450 stakeholder respondents evenly divided between manufacturers, distributors, industrial operators, and regulators in the USA, Western Europe, Japan, and South Korea
Priorities Most Important to Stakeholders
Adoption of Innovative Technologies
Material Preferences
Price Sensitivity
Pain Points in the Value Chain
Future Investment Priorities
Regulatory Influence
Conclusion: Consensus vs. Variance
| Countries | Impact of Policies and Mandatory Certifications |
|---|---|
| United States | Manufacturers must comply with safety regulations set by agencies such as the Occupational Safety and Health Administration (OSHA) and environmental standards enforced by the Environmental Protection Agency (EPA). Additionally, export controls may apply, requiring adherence to the Export Administration Regulations (EAR) for certain materials and equipment. |
| European Union | The EU enforces stringent environmental and safety standards, including the Machinery Directive and the Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH) regulation. Compliance with these directives is mandatory for manufacturers operating within the EU. |
| India | Manufacturers are required to adhere to the Bureau of Indian Standards (BIS) certifications, ensuring product quality and safety. Environmental regulations set by the Ministry of Environment, Forest and Climate Change also apply to the industry. |
| China | The industry is regulated by national standards such as the GB standards, which cover safety, quality, and environmental aspects. Manufacturers may also need to obtain China Compulsory Certification (CCC) for certain products. |
| Australia | Manufacturers must comply with standards set by Standards Australia, including those related to safety and environmental impact. Polyethylene pipes, for example, are engineered to withstand internal pressure and external influences for extended periods, necessitating rigorous testing and certification. |
| 2020 to 2024 | 2025 to 2035 |
|---|---|
| Key Drivers: Urbanization, replacement of aging infrastructure, and the lightweight, corrosion-resistant properties of plastic pipes were primary growth drivers. | Key Drivers: Sustainability trends, advancements in IoT-enabled extruders, and the need for eco-friendly materials will drive growth. Emerging industries in Africa and Southeast Asia will also contribute significantly. |
| Technological Advancements: Adoption of Industry 4.0 technologies began, with a focus on automation, improved control systems, and energy-efficient designs. Twin-screw extruders gained popularity for their versatility. | Technological Advancements: IoT-enabled extruders, AI-driven process optimization, and multi-layer/co-extrusion technologies will dominate. Smart extruders with real-time monitoring and predictive maintenance will become standard. |
| Regional Trends: Asia-Pacific dominated due to rapid industrialization in China and India. Western Europe focused on sustainability, while the USA emphasized automation and efficiency. | Regional Trends: Asia-Pacific will remain the largest sector, but Africa and Southeast Asia will emerge as high-growth regions. Western Europe will lead in sustainability, and the USA will focus on advanced automation and modular designs. |
| Challenges: Rising raw material costs, supply chain disruptions, and regulatory complexities were significant hurdles. Manufacturers faced pressure to balance cost and compliance. | Challenges: Material costs and supply chain issues will persist, but manufacturers will increasingly focus on sustainability and recyclability. Compliance with stricter environmental regulations will be a key challenge. |
| End-User Preferences: Industrial operators prioritized reliability and cost-effectiveness, with limited adoption of advanced technologies in developing regions. | End-User Preferences: Demand for smart, customizable, and sustainable extruders will rise. Industrial operators will prioritize energy efficiency, automation, and ease of maintenance. |
| Competition: Competition intensified as manufacturers focused on improving production efficiency and reducing downtime. Regional players dominated in cost-sensitive industries. | Competition: Competition will shift toward innovation and sustainability. Companies offering advanced, eco-friendly, and customizable solutions will gain a competitive edge. |
The twin-screw extruder is now becoming the first choice over the single-screw extruder in most applications, especially in the piping manufacturing sector. Twin-screw extruders hold a 65% share due to their versatility and efficiency. Twin-screw extruders are used extensively because they have higher mixing capacities, improve product quality, and are versatile in processing a broad spectrum of materials, including multifunctional polymers and composites.
They provide improved control of the extrusion process, with the ability to manage temperature and pressure in a precise manner, which is essential for the production of high-quality plastic pipes with uniform properties. Moreover, twin-screw extruders can process recycled material and additives more efficiently and are therefore perfectly suited for environmentally friendly manufacturing practices.
The construction and building sector is the biggest and most common industry for pipe screw extruders because of the massive demand for plastic pipes in infrastructural developments. The construction sector accounts for 55% of demand, driven by infrastructure development. Plastic pipes are preferred in buildings due to their lightness, resistance to corrosion, ease of installation, and affordability relative to conventional materials such as metal and concrete.
They are extensively utilized in the fields of water supply, drainage, sewage systems, and gas supply. The increasing world population, urbanization, and the necessity of replacing old infrastructure have also fueled the demand for plastic pipe, and thus the building and construction industry is the largest consumer of pipe screw extruders.
| Countries | CAGR |
|---|---|
| USA | 4.6% |
| UK | 4.3% |
| France | 4.2% |
| Germany | 4.8% |
| Italy | 4.1% |
| South Korea | 4.5% |
| Japan | 3.8% |
| China | 5.2% |
The USA pipe screw extruder market is projected to grow at a CAGR of 4.6%, marginally higher than the average global CAGR of 4.4%, due to the strong development of infrastructure and replacement of old water and gas pipes.
The country's advanced manufacturing technology, including IoT-based extruders and automation, will increase growth further. The building and construction industry, particularly in urban areas, will remain one of the top growth drivers, considering the increasing demand for corrosion-proof and long-lasting plastic pipes.
In addition, sustainable infrastructure and water management focus by the USA government will provide opportunities for green pipe production. Growth, however, could be discouraged by some of the following factors: inflation in raw material prices and supply chain disruptions. Businesses will be ready to invest in modular and energy-saving extruders in order to maintain demand for quality pipes and cope with the necessity of adhering to rigorous environmental policies.
The UK market will post a CAGR of 4.3%, just short of the global level, owing to its established base and slow-growing population. Nevertheless, the nation's emphasis on sustainability and green building practices will drive the demand for green plastic pipes. The refurbishment of old water and sewage networks, especially in urban centers, will be a major growth influence.High UK green standards will force producers to utilize energy-efficient extruders as well as recyclable content.
New housing and commercial developments will keep driving demand for plastic pipes. Market challenges face high operation costs and competition from foreign pipe imports. British producers would have to be innovative, e.g., multi-layer extrusion technologies, and target niche applications like renewable energy infrastructure in order to compete.
The French pipe screw extruder market will grow at a CAGR of 4.2% based on infrastructure revamp and government focus on sustainability. French government investments in water management and renewable energy infrastructure will generate enormous demand for plastic pipes. The construction industry, especially urban renewal schemes, will be a key driver.
France's strict green policies will favor the adoption of energy-efficient extruders and recyclable products. The industry is, nevertheless, hampered by expensive labor and low-cost imports. French manufacturers will instead opt for high-value, tailor-made solutions and innovative technologies such as IoT-integrated extruders to remain competitive.
Germany will be at the forefront of Europe with a CAGR of 4.8%, propelled by its vast manufacturing capability and desire for precision engineering. Its pursuit of sustainability and energy efficiency will fuel demand for smart extruders that can create high-performance, green pipes. Germany's strong construction industry, especially infrastructure and industrial development, will be the key driver. Replacement of aging pipelines and installation of smart water management systems will also increase demand further.
German firms will invest significantly in R&D, particularly in automation, IoT, and multi-layer extrusion technologies. Challenges are rising energy costs and policy matters, but German engineering expertise and innovation culture will mitigate these challenges.
Italy's pipe screw extruder industry is projected to grow at a CAGR of 4.1%, just shy of the global average, due to its sluggish economic growth and developed infrastructure. But the nation's emphasis on upgrading its water and sewerage systems, especially in the south, will stimulate demand for plastic pipes. The construction industry, residential as well as commercial, will also propel industry expansion.
Italy's manufacturing industry is renowned for its proficiency in making top-quality extruders, which will contribute to its long-term competitiveness. The threats to it are the economy of high-cost operations and low-cost Asian producers. Italian businesses will tend to concentrate on niche industries, for example, bespoke and high-performance pipes, to continue growing.
The South Korean industry is projected to develop at a CAGR of 4.5% due to the spurring of urbanization and infrastructure growth. The nation's emphasis on new manufacturing technologies, e.g., IoT and automation, will enhance the demand for high-performance extruders. The building industry, especially in highly populated urban centers, will serve as a major driver of growth.
South Korea's inclination towards sustainability and energy efficiency will promote the use of environment-friendly extruders and recyclable products. The issues, however, are high competition and cost sensitivity. South Korean producers will target small and economical solutions for domestic and export industries.
The Japanese industry will expand at a CAGR of 3.8%, which is less than the world average, owing to its aging population and matured infrastructure. However, the replacement of old pipelines and the implementation of new technologies, including IoT-connected extruders, will be the driving force.
Japan's emphasis on precision engineering and high-value production will continue to maintain its market share. Weak domestic demand and high costs are the challenges. Japanese manufacturers will tend to concentrate on high-value extruder exports and serving niche industries, including high-performance and specialty pipes.
China is expected to dominate the global market with a CAGR of 5.2% through fast urbanization, infrastructure growth, and government spending on water management and renewable energy. The huge construction industry in the country will be a major growth driver.
China's emphasis on sustainability and energy efficiency will drive demand for sophisticated extruders. Challenges are rising labor costs and environmental laws. Chinese producers will most probably invest considerably in automation and green technologies in order to continue keeping the competitive advantage.
KraussMaffei Group: (20%)
Milacron Holdings Corp.: (15%)
Battenfeld-Cincinnati: (12%)
Leistritz AG: (10%)
Davis-Standard LLC: (8%)
The pipe screw extruder industry is driven by international macroeconomic conditions, such as urbanization, infrastructure development, and industrialization. Urbanization in emerging nations such as China, India, and Southeast Asia has increased rapidly, pushing plastic pipe demand higher as governments build water management, sanitation, and transportation infrastructure. In the USA and Europe, the replacement of existing infrastructure and concern for sustainable building practices have driven growth even further.
World GDP growth, especially in emerging economies, is a key driver of demand for plastic pipes and, by extension, pipe screw extruders. The industry is also sensitive to raw material price fluctuations, including polymers and steel, which affect the cost of production. Increasing energy prices and supply chain disruptions, fueled by geopolitical tensions, are other challenges.
Sustainability trends are remodeling the industry with more focus on energy-efficient equipment, recyclable materials, and environmentally friendly processes. Regulatory guidelines, such as the EU's Circular Economy Action Plan and OSHA standards in the USA, are compelling manufacturers to embrace greener technologies.
Overall, the industry is looking at steady growth with the support of global infrastructure requirements and technology development but needs to find its way through economic uncertainties and changing regulatory environments to achieve long-term success.
With respect to extruder type, it is classified into single screws and twin screws.
In terms of end-use, it is divided into plastic industries, rubber industries, food industries, building & construction, and others.
In terms of region, it is segmented into North America, Latin America, Europe, East Asia, South Asia, Oceania, and MEA.
For the production of plastic pipes for applications like water supply, drainage, and gas distribution.
What are the key advantages of twin-screw extruders?
Construction, agriculture, telecommunications, and infrastructure development are heavy users.
They drive the application of energy-efficient designs, reusable materials, and sustainable manufacturing practices.
Rising raw material costs, supply chain disruptions, and compliance with strict environmental standards are huge handicaps.
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Pipe Screw Extruder Market
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