Automotive Hardware Market Size and Share Forecast Outlook 2025 to 2035

The global Automotive Hardware Market was valued at USD 74.3 billion in 2020 and is projected to reach USD 88.3 billion by 2025. During the 2025 to 2035 period, a compound annual growth rate (CAGR) of 4.0% is anticipated, resulting in a market size of approximately USD 130.7 billion by 2035. This expansion is being fueled by the adoption of modular vehicle architectures and periodic platform refresh cycles that have been widely implemented across OEM product strategies.

Modularized hardware components are increasingly being utilized to enable flexible vehicle design. Lightweight hinge modules incorporating multi-link mechanisms and precision latching systems are being deployed across electric and hybrid platforms. Among the latest innovations, Magna International’s mechatronic hinge assemblies have been engineered for seamless integration within EV body structures.

These assemblies are being applied in applications such as flap-based hood openings and hands-free tailgate operations. As stated in Magna’s 2024 product brief, these modules are “supporting automated and body-structure applications with seamless integration.”

Automotive Hardware Market

Security hardware is being transformed through embedded sensing. Shiroki Corporation has introduced in-vehicle door locks with integrated sensor elements. These components are designed to detect latch engagement and initiate ECU-level authentication, allowing enhanced compatibility with digital key systems and improved compliance with evolving vehicle access standards.

Centralized vehicle platforms are prompting OEMs to standardize hardware across multiple vehicle classes. As a result, recurring demand is being observed for latches, door modules, hinges, and seat mechanisms. With component commonality contributing to cost efficiency and streamlined assembly processes, suppliers are being encouraged to invest in scalable and reconfigurable manufacturing lines capable of rapid kit changeovers.

The increasing electrification of vehicles is adding complexity to the hardware ecosystem. Active mechanical components, such as power tailgates, electronically actuated mirror assemblies, and motorized seat adjustments, are being integrated into ECU-controlled systems. To meet these demands, hardware systems are now being designed with enhanced precision, durability, and diagnostics-readiness—including torque sensing and fault detection capabilities.

Repairability standards are shaping trends in the aftermarket. A rise in door latch-related recalls has been reported, highlighting failure points in body closure mechanisms. This is driving renewed demand for replacement hardware across both authorized OEM service networks and independent repair channels.

Looking forward, the Automotive Hardware Market is expected to be influenced by the evolution of electrified body components, digitized vehicle access systems, and standardized modular platforms. As vehicle architectures continue to be reimagined, sustained investment in mechanical hardware will be required to support future-ready automotive design.

Analyzing Automotive Hardware Market by Top Investment Segments

Door Latches Lead Product Adoption in Automotive Body Components

Door latches are projected to dominate the global automotive body components market, accounting for approximately 21% of total revenue in 2025. The segment is forecast to grow at a CAGR of 4.2% through 2035, slightly above the global average growth rate of 4.0%. Door latches are critical safety and functionality components, essential for ensuring secure door closure, passenger protection, and seamless integration with electronic locking systems.

With the rising adoption of advanced driver assistance systems (ADAS) and smart entry technologies, OEMs are transitioning from mechanical to electronically actuated latches in both premium and mass-market vehicle segments.

This shift is also being driven by electrification trends, where electric latches are required to align with frameless door designs and EV architecture. Furthermore, the growing demand for lightweight yet high-strength latching systems to improve crash performance and reduce vehicle weight is spurring material innovation and modular latch designs.

OEMs Remain the Primary Sales Channel Due to Integration and Custom Fitment

OEMs are expected to continue dominating the automotive body components market, contributing approximately 69% of total revenue in 2025, with the segment projected to grow at a CAGR of 4.1% between 2025 and 2035. This dominance is attributed to the critical role body components play in safety compliance, fit-and-finish quality, and brand-specific design customization during vehicle assembly.

Automakers and Tier-1 suppliers are closely collaborating on the development of component systems-including gas springs, hinges, bonnet support rods, and mounting brackets—that meet exact vehicle specifications. OEM integration ensures optimal alignment, crashworthiness, and aesthetic compatibility, which are key to both consumer satisfaction and regulatory certification.

As EV manufacturers emphasize flush surfaces and aerodynamic designs, body components like door seals, fuel flaps, and exterior handles are increasingly being engineered with high-precision tooling and low-tolerance assembly standards. The rise of modular vehicle platforms is also enabling OEMs to streamline body component production and maintain design consistency across multiple models, reinforcing their lead in the sales channel landscape.

Challenges and Opportunities

Challenge

High Costs and Regulatory Complexities

Factors like high production costs, quality control, and safety regulation compliance become essential for the automotive hardware industry. Automakers are required to comply with FMVSS and UNECE guidelines, raising costs and demanding more complex testing protocols pre-deployment.

Supply Chain Disruptions and Material Shortages

Fluctuations in raw material availability, be it with steel, aluminum, or composites, affect both production times and cost efficiency. Global supply chain interruption, trade restrictions, and the shortage of semiconductors create further challenges to market stability.

Opportunity

Growing Demand for Lightweight and High-Performance Components

The move toward fuel-efficient and electric vehicles (EVs) is boosting demand for lightweight, high-durability automotive hardware like aluminum and carbon-fiber components. Competency in advanced materials engineering and weight reduction can give manufacturers a competitive advantage.

Integration of Smart and Connected Hardware

The automotive hardware landscape is evolving with innovations such as smart mobility, IoT-enabled components, and even AI-based diagnostics. Next-gen vehicles will have electronic locking systems, advanced braking mechanisms, sensor-integrated chassis and others as their essentials.

Country-wise Outlook

United States

American automotive hardware companies are still a significant market within the sector, finding their niche as major automakers increasingly turn out electric and autonomous vehicles and as vehicle safety and performance technologies progress. The increasing need for weight reduction with high-durability material is paving the road toward innovation in automobile hardware components, namely locks, latches, hinges, and fasteners.

Furthermore, stringent government regulations promoting the deployment of safe hardware features in the vehicles are likely to further bolster the growth of advanced hardware solutions. Increasing adoption of aftermarkets and the rising trend of customization of vehicles also fuels the growth of the market.

The rising efficient loads in the vehicle and increasing penetration of smart & connected vehicles is also pulling the demand for high-performance mechanical hardware incorporated with electronic systems.

Country CAGR (2025 to 2035)
USA 4.3%

United Kingdom

The Hardware Market in the automotive sector across the UK is witnessing steady growth owing to the transition towards electric mobility in the country coupled with investment in the manufacturing of high-performance vehicles. To improve vehicle efficiency and recover safety, automakers are concentrating on lighter and more corrosion-resistant hardware material.

Growing demand for premium and luxury vehicles is also fuelling innovation in advanced automotive hardware solutions such as high-strength fasteners, precision-engineered latches, and aerodynamic hinges. Further, the expanding e-commerce industry is making aftermarket automotive hardware easily accessible to end-users, which in turn will propel replacement and upgrade sales.

Another factor driving the shift towards recyclable and eco-friendly materials in automotive hardware manufacturing in the UK is the country's focus on sustainability.

Country CAGR (2025 to 2035)
UK 3.8%

European Union

Key EU member states contributing to the automotive hardware market include Germany, France, and Italy, bolstered by their strong automotive manufacturing capabilities and growing investments in lightweight and high-strength materials. At E, we are increasingly seeing these types of features incorporated into vehicles as a result of the EU's strict safety regulations and emissions laws, as manufacturers wish to improve durability and fuel economy.

The increase in electric and hybrid vehicle production is also amplifying the demand for hardware solutions that facilitate lightweight construction and improved aerodynamics. Moreover, the growth of the luxury vehicle class in Europe is spurring advancement in premium, precision-designed auto hardware. The drive towards circular economy practices in the region is also impacting the development of sustainable and recyclable automotive hardware materials.

Country CAGR (2025 to 2035)
EU 3.9%

Japan

Due to Japan's strong emphasis on precision engineering, the manufacturing of high-quality vehicles, and the adoption of advanced materials in automotive components, Japan's automotive hardware market has been bolstered. An electric and autonomous vehicle run in Japan is shaping demand for lightweight, corrosion-resistant and high-performance hardware solutions.

Moreover, automakers in the country are also incorporating AI-powered design and manufacturing processes to improve the efficiency and safety of vehicles. Market dynamics are increasingly influenced by the integration of smart locking mechanisms and electronic latches in next-generation vehicles. The market with consumers seeking high-quality replacement and upgrade components is also expanded by Japan’s growing after-market industry.

Country CAGR (2025 to 2035)
Japan 3.7%

South Korea

The country is also benefitting from the rapidly growing production of automotive hardware, with its deep automotive manufacturing roots to rising investments in electric and connected vehicle technologies. The nation's automakers have made vehicle safety and efficiency more important by adopting higher-strength, lighter-weight beast hardware materials.

Furthermore, the increasing adoption of autonomous and intelligent vehicles is leading to demand for integrated electronic and mechanical hardware solutions. Expanding e-commerce platforms in South Korea and its growing aftermarket industry have made automotive hardware more readily available to consumers, leading to a bump in sales of replacement and performance-enhancing components.

The future of automotive hardware development and manufacturing is also being shaped by government initiatives encouraging greener automotive manufacturing practices.

Country CAGR (2025 to 2035)
South Korea 4.1%

Competitive Outlook

Rising vehicle production, increased focus on lightweight and durable components, and advancements in vehicle safety and performance are the key factors driving the growth of the automotive hardware market. As electric vehicles (EVs) and autonomous-driving technologies continue to develop, so does the need for quality automotive hardware parts. Some key trends to watch for include material innovation, automation in production, and hardware solutions in the smart space.

Key Company Insights

Robert Bosch GmbH (12-16%)

Bosch dominates the automotive hardware market with its extensive portfolio of braking, powertrain, and safety components, contributing to advanced vehicle systems.

Denso Corporation (10-14%)

Denso leads in thermal and powertrain hardware, with a strong presence in both traditional and electrified vehicle markets.

Magna International Inc. (8-12%)

Magna is a key supplier of lightweight automotive hardware solutions, enhancing fuel efficiency and vehicle durability.

ZF Friedrichshafen AG (6-10%)

ZF focuses on intelligent transmission and chassis hardware, supporting next-generation mobility and safety solutions.

Aisin Seiki Co., Ltd. (4-8%)

Aisin Seiki advances drivetrain and braking systems, emphasizing eco-friendly and high-performance automotive hardware.

Other Key Players (45-55% Combined)

Numerous global and regional suppliers contribute to the competitive landscape of the automotive hardware market. These include:

  • Valeo SA Develops advanced thermal and electronic hardware solutions.
  • Continental AG Specializes in braking, suspension, and control systems hardware.
  • BorgWarner Inc. Focuses on drivetrain and powertrain hardware innovations.
  • Knorr-Bremse AG Provides hardware solutions for commercial vehicle braking and safety systems.)
  • Schaeffler Group (Develops lightweight and high-efficiency automotive mechanical components.

Automotive Hardware Industry Analysis by Top Investment Segments

By Product:

  • Door Latches
  • Exterior Door Handles
  • Door Seals
  • Door Straps
  • Door Hinges
  • Mounting Brackets
  • Gas Springs
  • Fuel Flaps
  • Grab Handles
  • Shackles
  • Bonnet Support Rods
  • License Plates

By Vehicle:

  • Passenger Vehicles
  • Light Commercial Vehicles
  • Buses and Coaches
  • Trucks and Trailers

By Sales Channel:

  • OEM
  • Aftermarket

By Region:

  • North America
  • Latin America
  • Western Europe
  • Eastern Europe
  • East Asia
  • South Asia Pacific
  • Middle East and Africa

Table of Content

  1. Executive Summary
  2. Industry Introduction, including Taxonomy and Market Definition
  3. Market Trends and Success Factors, including Macro-Economic Factors, Market Dynamics, and Recent Industry Developments
  4. Global Market Demand Analysis 2020 to 2024 and Forecast 2025 to 2035, including Historical Analysis and Future Projections
  5. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035
    • By Product
    • By Vehicle
    • By Sales Channel
  6. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Product
    • Door Latches
    • Exterior Door Handles
    • Door Seals
    • Door Straps
    • Door Hinges
    • Mounting Brackets
    • Gas Springs
    • Fuel Flaps
    • Grab Handles
    • Shackles
    • Bonnet Support Rods
    • License Plates
  7. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Vehicle
    • Passenger Vehicles
    • Light Commercial Vehicles
    • Buses and Coaches
    • Trucks and Trailers
  8. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Sales Channel
    • OEM
    • Aftermarket
  9. Global Market Analysis 2020 to 2024 and Forecast 2025 to 2035, By Region
    • North America
    • Latin America
    • Western Europe
    • Eastern Europe
    • East Asia
    • South Asia Pacific
    • Middle East and Africa
  10. North America Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  11. Latin America Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  12. Western Europe Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  13. Eastern Europe Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  14. East Asia Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  15. South Asia Pacific Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  16. Middle East and Africa Sales Analysis 2020 to 2024 and Forecast 2025 to 2035, by Key Segments and Countries
  17. Sales Forecast 2025 to 2035 by Product, Vehicle, and Sales Channel for 30 Countries
  18. Competition Outlook, including Market Structure Analysis, Company Share Analysis by Key Players, and Competition Dashboard
  19. Company Profile
    • Robert Bosch GmbH
    • Denso Corporation
    • Magna International Inc.
    • ZF Friedrichshafen AG
    • Aisin Seiki Co., Ltd.
    • Valeo SA
    • Continental AG
    • BorgWarner Inc.
    • Knorr-Bremse AG
    • Schaeffler Group

Frequently Asked Questions

What was the overall size of the Automotive Hardware market in 2025?

The overall market size for the Automotive Hardware market was USD 88.3 Billion in 2025.

How big is the Automotive Hardware market expected to be in 2035?

The Automotive Hardware market is expected to reach USD 130.7 Billion in 2035.

What will drive the demand for the Automotive Hardware market during the forecast period?

The demand for automotive hardware will be driven by the increasing production of vehicles, rising demand for lightweight and durable materials, advancements in vehicle safety components, and growing adoption of electric and autonomous vehicles.

List the top 5 countries contributing to the Automotive Hardware market.

The top 5 countries driving the development of the Automotive Hardware market are the USA, China, Germany, Japan, and India.

Which segment in type is expected to lead in the Automotive Hardware market?

The Door Latches is expected to command a significant share over the assessment period.

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