According to Future Market Insights research, during the projected forecast period, the Air Classifying Mill market is anticipated to grow at a CAGR of 5.3%. The market value is expected to increase from USD 989.2 million in 2023 to USD 1,657.9 million by 2033. At the end of 2022, the Air Classifying Mill market had a value of USD 939.4 million, and in 2023, it is anticipated to rise by 3.8% Y-o-Y.
An air-classifying mill is a type of impact mill that uses airflow to separate particles by size and grinds them by collision. The mill consists of a grinding chamber and an airstream classifier. Particles are fed into the chamber and ground by collision with the grinding media. The particles are then transported to the classifier where they are separated by size. The coarse particles are returned to the chamber for further grinding while the fine particles are discharged from the mill.
The air classifying mill is an efficient, versatile tool for fine-grinding applications. It can be used in a wide range of industries, including pharmaceuticals, food processing, and minerals processing.
Key players emphasize the durability, reliability, and precision of air classifying mills. These features make them one of the most popular industrial workhorses, and one of the most versatile types of size-reduction equipment in the market. It is designed to grind and classify a wide range of materials such as chemicals, food, pharmaceutical, and mineral materials - down to D97 < 20 µm. These factors are estimated to drive the demand for air classifying mills. Key players ensure that laboratory (1 HP) to production (600 HP) models are available.
These mills are highly in demand as their production capacities range from 0.5 lb/hr to several tons per hour. Moreover, they have excellent top-size control while producing a narrow particle size distribution. Pressure shock-resistant (PSR) models are made available by top market players for their revered end users. In addition, they are also available in steel, stainless steel, and specialty alloys with titanium components. These mills are able to operate with heated air for flash drying which surges the adoption of air classifying mills.
Primarily, the basic design of these mills is the impact size reduction that is merged with an internal dynamic classifier which controls the outlet (product) particle size via recirculating the coarse particles back into the grinding zone. There are seven main aspects that govern particle size distribution for air classifying mills. The rotor type and speed combined with the linear and hammer count affect the production of fines. The separator type and speed affect the top size of the product when varied.
Furthermore, the airflow determines the throughput as well as the top size and fines generation. These factors are expected to expand the global air classifying mill market growth. A machine can be configured to process just about any material that is below MOH’s hardness of 5, with endless available options.
Most of these mills are ideal for grinding heat-sensitive and extremely cohesive material efficiently. They are able to grind, classify, and convey in one step. Additionally, the temperature in the grinding chamber is generally lower than that in other types of fine grinding equipment. This condition offers a primary advantage in the processing of materials with low melting points. Prior to the development of air classifying mills, materials had to be dried and de-agglomerated in two separate options.
This surged the adoption of air classifying mills since this type of solution is ideal for streamlining both these operations into one continuous process. Moreover, the feed design of these mills introduces products from under the main rotor, ensuring that 100% of the feed material comes in contact with the impact rotor for optimal grinding efficiency.
Furthermore, the machine can also be used for grit reduction applications when tight particle top size control is required, such as in the case of Carbon Black, Iron oxide, and Clays. All these factors are estimated to drive product demand and expand the global air classifying mills market size.
| Attribute | Details |
|---|---|
| Market Size Value in 2023 | USD 989.2 million |
| Market Forecast Value in 2033 | USD 1,657.9 million |
| Global Growth Rate (2023 to 2033) | 5.3% CAGR |
| Forecast Period | 2023 to 2033 |
| USA market share of Air Classifying Mill | 32.8% |
Explore FMI!
Book a free demo
Air Classifying Mill Market Historical Outlook shows that the market's value expanded from USD 809.2 million in 2018 to USD 939.4 million in 2022. The observed CAGR (2018 to 2022) is 3.8%.
The Air Classifying Mill market is growing rapidly as the demand for these products increases. The main drivers of this growth are the increasing demand for air classification in industries such as food processing, pharmaceuticals, and cosmetics. Additionally, the Air Classifying Mill market is also driven by the rising awareness of the benefits of these products among consumers.
Air Classifying Mill market value climbed from USD 989.2 million in 2023 to USD 1,657.9 million in 2033 according to future projections. 5.3% CAGR is predicted to occur between 2023 and 2033.
Horizontal - By Product Type
Food Processing Industry - By End User Industry Type
North America is the leading air classifying mill market, growing at a CAGR of 32.8%. This is attributed to the increasing demand for these mills from the manufacturing and processing industries. Moreover, the air classifying mill market is also being driven by the rising number of applications for these mills in various industries.
Key players in the USA provide mills that operate using the combination of two-stage close-circuit grinding/milling with an inter-stage air classifier all in one convenient unit. In addition, the internal air classifier continuously recirculates particles that are larger than desired back into the grinding zone ensuring an optimal final product particle size. This is likely to aid in the strong-paced growth of the air classifying mill market share in the coming years.
There are several features that are offered by the key manufacturers of air classifying mills in this region, that are remarkably favorable for end users. For instance, the mills are capable to grind challenging materials. Moreover, narrow particle size distribution is made easy, which is also highly uniform. These mills are high in demand since they require minimal and quick maintenance.
End users in the USA require an air classifying mill that can be designed for grinding hygroscopic, heat sensitive, and explosive materials in inert gas/closed loop systems with dry chilled air. Therefore, key players strive to offer these features with integrated grinding, classifying, conveying, and collecting operations for achieving ultra-fine grinding (up to 2 microns) depending upon the nature of the product. This is expected to drive the adoption of air classifying mills amongst American customers.
With a notable CAGR of 26.7%, Europe holds the second-largest share of the air classifying mill market, with Germany being the most profitable market. On the other hand, the United Kingdom holds a revenue share of 6% over the projection period. This is attributed to the growing demand for these mills in the food processing industry.
The demand for air classifying mills is rising in Germany, essentially owing to their use to grind various food products, such as spices, coffee beans, and grains. Moreover, they are also used in the pharmaceutical industry for grinding various active ingredients and excipients. This is likely to support the expansion of the global market size.
Increasing industrialization and urbanization in European countries are resulting in the increased demand for air classifying mills from various industries such as chemicals, minerals, and others. Furthermore, key players in Germany offer mills that can be operated with ambient air, hot air as well as dried and cooled air which covers a wide range of mineral applications.
The Asia Pacific is a lucrative air classifying mill market with China and India as the market leaders with revenue shares of 6.6% and 6.2%, respectively. The rapidly expanding market in this region is owing to the growing demand for these products in the region. It is essentially used in the food processing industry, as well as pharmaceutical and cosmetics industries.
China is primarily responsible for exporting machine components to key market players in developed countries. However, the country also benefits from the adoption of air classifying mills owing to its proliferating food and beverage industry. Additionally, the mills provided by the market players in this country are ideal for difficult-to-grind applications or narrow particle distribution curve requirements and offer simple maintenance, uniform particle distribution, a screen-less frame that prevents screen damage and wear.
Safety is always a first for key companies when it comes to air classifying mills so that they are suitable for beginners and accidents or injuries are reduced. Hence, the mills and fine grinders are equipped with an automatic door-locking device to prevent accidental access to the inside while the rotor is operating. In addition, a secondary inlet to provide additional air for an element of cooling is also equipped within these machines.
India has one of the largest food and beverage and pharmaceutical industries in the world and requires the adoption of air classifying mills for grinding food and medicines. The market is growing at a rapid pace and the regional market players sometimes engage in collaborations with key market players in developed countries.
Key players manufacture and supply all types of air classifier mills with food grades of stainless steel material and are designed in accordance with various industrial standards. Moreover, they bring clients air classifying mills of exceptional quality at cost-effective prices. These are likely to contribute to global market growth.
The mills offered by the key players in the country are able to reject coarse material requiring further size reduction which occurs entirely inside the chamber by means of a positive material and air transport system. Furthermore, these mills offer great turbulence and high air volume ensures a minimum temperature increase facilitating the handling of heat-sensitive materials.
The Air Classifying Mill market is characterized by the presence of a large number of small and medium-sized enterprises. The leading players in the market are focused on expanding their product portfolios to cater to the needs of a wide range of customers. The key strategies adopted by the leading players in the Air Classifying Mill market include product innovation, mergers & acquisitions, and expansion into new geographies. The air classifying mill market is highly competitive with a large number of players.
Key players in the market include:
These companies hold a significant share of the market owing to their strong brand presence and product offerings.
| Attribute | Details |
|---|---|
| Forecast Period | 2023 to 2033 |
| Historical Data Available for | 2018 to 2022 |
| Market Analysis | USD million for Value and Units for Volume |
| Key Regions Covered | North America; Europe; Asia Pacific; Latin America; Middle East and Africa (MEA); RoW |
| Key Countries Covered | USA, Canada, Mexico, Germany, United Kingdom, France, Russia, Brazil, Argentina, Japan, Australia, China, India, Indonesia, South Korea |
| Key Segments Covered | Type, Application, Sales Channel, Region |
| Key Companies Profiled | Hosokawa Alpine; British Rema; Hosokawa Micron; NETZSCH; CMS; RIECO; Ultra Febtech; Kaps Engineers; NSI EQUIPMENT (P)LTD; Kemutec; BulkInside; Yinda Machinery; Clarion Engineers & Tech LLP; Innovative Fab |
| Report Coverage | Strategic Growth Initiatives, DROT Analysis, Market Forecast, Company Share Analysis, Market Dynamics and Challenges, and Competitive Landscape. |
| Customization & Pricing | Available upon Request |
The global Air Classifying Mill market will reach a valuation of USD 989.2 Million by the end of 2023.
The USA Air Classifying Mill Market is contributing 32.8% of the total market share which is valued at around USD 324.5 million.
The USA, Canada, Mexico, Argentina, Brazil, Germany, The United Kingdom, France, Italy, Russia, Spain China, Japan, India, Indonesia, South Korea, and Australia are the major countries driving demand for Air Classifying Mill Market.
The Germany Air Classifying Mill Market is contributing 26.7% of the total market share which values at USD 264.1 million.
• Hosokawa Alpine • British Rema • Hosokawa Micron • NETZSCH • CMS Above are the top 5 market players in the Air Classifying Mill industry.
The Japan Air Classifying Mill market contribution is 6.7% of total market share.
The India Air Classifying Mill market will grow at 6.2% CAGR between 2023 and 2033.
The global Air Classifying Mill market is forecasted to surpass USD 1,657.9 Million by the end of 2033.
Air Classifying Mill Market
Thank you!
You will receive an email from our Business Development Manager. Please be sure to check your SPAM/JUNK folder too.
